INSTRUCTIONS MANUAL FOR PERSONNEL-AND-MATERIAL HOISTS NOV 2738 UP3 F – I and II NOV 3242 UP3 F – I and II Valid for hoist s. n. ……………., year of production ……………… Manual number: M307-12 (M306-12) Revision number: 1-05/2014 STROS Sedlčanské strojírny, a. s. Tel.: +420 318 842 111 Strojírenská 791 Fax: +420 318 821 230 264 01 Sedlčany e-mail: [email protected] CZ http://www.stros.cz 1 CONTENTS CONTENTS FOREWORD ........................................................................................................................................... 4 TERMINOLOGY AND SIGNS .............................................................................................................. 7 WORK SAFETY ................................................................................................................................... 10 USER’S BASIC RESPONSIBILITIES: ..........................................................................................................10 HOIST DATA ........................................................................................................................................ 15 IDENTIFICATION ..........................................................................................................................................15 PARAMETERS ...............................................................................................................................................16 Electrical equipment is described in the Supplement. ......................................................................................17 SAFETY EQUIPMENT ...................................................................................................................................18 ADDITIONAL AND RELATED INFORMATION .......................................................................................19 Power supply requirements ......................................................................................................................................... 19 Bolted joints ................................................................................................................................................................. 19 Hoist foundation .......................................................................................................................................................... 20 Protective zone around the hoist ......................................................................................................................24 Tie-ins .......................................................................................................................................................................... 25 Reduction of hoist structure bearing capacity by corrosion ........................................................................................ 30 Safety distances and clearances .................................................................................................................................. 31 Load on landings ......................................................................................................................................................... 32 Test loads ..................................................................................................................................................................... 32 Lighting ....................................................................................................................................................................... 33 Storage of hoist and its components ............................................................................................................................ 33 Manipulating the hoist and its parts ............................................................................................................................ 34 Hoist transportation .................................................................................................................................................... 36 Non-standard hoist configurations .............................................................................................................................. 37 Disposal of the hoist and its components .................................................................................................................... 37 HOIST DESCRIPTION ...................................................................................................................................38 HOIST ERECTION ............................................................................................................................... 41 PRELIMINARY AND PREPARATORY WORK BEFORE ERECTION .....................................................41 INSTALLATION OF HOIST UNIT ...............................................................................................................41 INSTALLATION OF A DUAL HOIST UNIT ............................................................................................................... 46 CONTINUATION OF INSTALLATION .......................................................................................................46 MAST ERECTION ....................................................................................................................................................... 47 INSTALLATION OF TIE-INS ...................................................................................................................................... 48 Straightening the mast ................................................................................................................................................. 49 Cable guide installation .............................................................................................................................................. 50 Cable trolley installation ............................................................................................................................................. 51 Completing installation at landings ............................................................................................................................ 55 COMPLETION OF INSTALLATION ............................................................................................................56 HOIST DISMANTLING ....................................................................................................................... 58 OPERATION ......................................................................................................................................... 60 DAILY INSPECTION .....................................................................................................................................60 HOIST USAGE AND CONTROL ..................................................................................................................61 Controlling the hoist from inside the car: ................................................................................................................... 61 EMERGENCY SITUATIONS, FAILURES ......................................................................................... 62 SAFETY DEVICE TRIPPING ........................................................................................................................64 OVERRIDING THE TOP LIMIT AND POWER BLACKOUT ....................................................................65 OVERRIDING THE BOTTOM NORMAL OR FINAL LIMIT .....................................................................65 INSPECTIONS AND MAINTENANCE .............................................................................................. 66 HOIST LUBRICATION ..................................................................................................................................68 CHECK OF RACK AND PINIONS ................................................................................................................70 Tooth clearance adjustment ..............................................................................................................................71 2 M307-12 (M306-12) CONTENTS Rack replacement ........................................................................................................................................................ 71 Pinion replacement ...................................................................................................................................................... 72 GUIDE ROLLER SETTING AND REPLACEMENT ....................................................................................73 SAFETY HOOKS AND SUPPORTS..............................................................................................................76 MAINTENANCE AND ADJUSTMENT OF ELECTRIC MOTORS AND GEARBOXES .........................77 MAINTENANCE AND LUBRICATION OF ENCLOSURE AND CAR DOOR LOCKING DEVICES ....78 SAFETY DEVICE REPLACEMENT AND MAINTENANCE .....................................................................78 WORKING UNDER THE CAR ......................................................................................................................78 ELECTRICAL EQUIPMENT ............................................................................................................... 80 TESTING ............................................................................................................................................... 80 TESTS CARRIED OUT BY THE USER 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