INSTRUCTION MANUAL Universal 2 Series ROTARY POSITIVE DISPLACEMENT PUMP FORM NO.: 95-03015 REVISION: 06/2018 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. ADDING A POWERFUL NEW TOOL TO YOUR MAINTENANCE PROGRAM SPX FLOW has recently launched its SPX Connect App allowing users the ability to access product support information 24/7 using a smart device with internet access. A quick scan of the product’s QR code will provide you with immediate access to: • Product Descriptions and General Operating Specifi cations • Maintenance Manuals and Documentation • Maintenance Videos and Product Animations • Distributor Look Up Feature • Submit Quote Requests SPX FLOW is committed to providing you with innovative products and technologies to help keep your process fl owing. Plan your next scan and download the Free SPX Connect App today. To learn more about SPX Connect, contact SPX FLOW at 800.252.5200 or wcb@spxfl ow.com. SPX FLOW, Inc. 611 Sugar Creek Road Delavan, WI 53115 USA Tel: (800) 252-5200 or (262) 728-1900 Fax: (800) 252-5012 or (262) 728-4904 E-mail: [email protected] Web site: www.spxflow.com Information contained in this manual is subject to change Copyright © 2018 SPX Corporation. without notice and does not represent a commitment on the All Rights Reserved. part of SPX FLOW, Inc.. No part of this manual may be reproduced or transmitted in any form or by any means, Gore-Tex is a registered trademark of W.L. Gore & Associates, Inc. Kalrez is a registered trademark of DuPont Dow Elastomers. electronic or mechanical, including photocopying and Chemraz is a registered trademark of Greene, Tweed & Co recording, for any purpose, without the express written per- mission of SPX FLOW, Inc.. Revision Date: 06/2018 Publication: 95-03015 Table of Contents Waukesha Cherry-Burrell Brand Universal 2 Pump Warranty ................................................................................................................... 6 Shipping Damage or Loss ........................................................................................................6 Warranty Claim ........................................................................................................................6 Safety ........................................................................................................................ 7 Warnings ..................................................................................................................................8 Replacement Labels ................................................................................................ 9 Application Instructions ............................................................................................................9 Care of Component Materials ............................................................................... 10 Stainless Steel Corrosion .......................................................................................................10 Alloy 88 ..................................................................................................................................10 Elastomer Seal Replacement Following Passivation .............................................................10 Introduction ............................................................................................................ 11 Pump Receiving .....................................................................................................................11 Intended Use ..........................................................................................................................11 Equipment Serial Number ......................................................................................................11 Pump Shaft Location ..............................................................................................................11 Operating Parameters ............................................................................................................12 Factory Remanufacturing Program ........................................................................................13 Qualification Guidelines for Operating Staff ...........................................................................14 Installation .............................................................................................................. 15 Important Safety Information ..................................................................................................15 Lifting ......................................................................................................................................15 Install Pump and Drive Unit ....................................................................................................16 Install Connections and Piping ...............................................................................................17 Install Check Valves ...............................................................................................................18 Install Isolation Valves ............................................................................................................18 Install Relief Valves ................................................................................................................19 Inlet Side Strainers and Traps ................................................................................................20 Install Pressure Gauges .........................................................................................................20 Seal Flush Connections .........................................................................................................20 CIP (Clean-In-Place) Features ...............................................................................................22 Check Coupling Alignment .....................................................................................................23 Check Angular Alignment .......................................................................................................23 Check Parallel Alignment .......................................................................................................23 Check Belt and Chain Drive Alignment ..................................................................................24 Check Pump Rotation ............................................................................................................24 Operation ................................................................................................................ 25 Pre-Startup Checklist .............................................................................................................25 Startup Procedure ..................................................................................................................25 Shutdown Procedure ..............................................................................................................25 Emergency Shutdown Procedure ..........................................................................................25 Maintenance ........................................................................................................... 26 Important Safety Information ..................................................................................................26 Lubrication ..............................................................................................................................27 Maintenance Inspections .......................................................................................................28 Annual Maintenance ..............................................................................................................29 Cleaning .................................................................................................................................31 Fluid Head Disassembly ........................................................................................................32 Gear Case Disassembly ........................................................................................................35 Page 4 95-03015 06/2018 Waukesha Cherry-Burrell Brand Universal 2 Pump Table of Contents Shaft Assembly ...................................................................................................................... 37 Gear Case Assembly .............................................................................................................40 Fluid Head Assembly ............................................................................................................. 46 Jacketed Cover ...................................................................................................................... 51 Troubleshooting .....................................................................................................54 Parts List .................................................................................................................58 006, 014, 015, 018-U2 Pump Parts ....................................................................................... 58 006, 014, 015, 018-U2 Common Parts .................................................................................. 60 030, 034, 040-U2 Common Parts .......................................................................................... 66 045, 060, 064, 130, 134-U2 Pump Parts ..............................................................................