Drive Technology \ Drive Automation \ System Integration \ Services Drive System for Decentralized Installation InterBus Interfaces, Field Distributors Edition 11/2008 Manual 16727215 / EN SEW-EURODRIVE – Driving the world Contents Contents 1 Valid Components............................................................................................... 6 2 General Information ............................................................................................ 7 2.1 How to use the operating instructions......................................................... 7 2.2 Structure of the safety notes ....................................................................... 7 2.3 Rights to claim under limited warranty ........................................................ 8 2.4 Exclusion of liability..................................................................................... 8 2.5 Copyright..................................................................................................... 8 3 Safety Notes ........................................................................................................ 9 3.1 General ....................................................................................................... 9 3.2 Target group ............................................................................................... 9 3.3 Designated use ........................................................................................... 9 3.4 Other applicable documentation ............................................................... 10 3.5 Transportation, storage............................................................................. 10 3.6 Installation................................................................................................. 10 3.7 Electrical Connection ................................................................................ 11 3.8 Safe disconnection.................................................................................... 11 3.9 Operation .................................................................................................. 11 3.10 Supplementary safety notes for field distributors ...................................... 13 4 Unit Design ........................................................................................................ 14 4.1 Fieldbus interfaces.................................................................................... 14 4.2 INTERBUS interfaces – unit designation .................................................. 17 4.3 Field distributors........................................................................................ 18 4.4 INTERBUS field distributors – unit designation ........................................ 22 5 Mechanical Installation..................................................................................... 24 5.1 Installation instructions.............................................................................. 24 5.2 Tightening torques .................................................................................... 25 5.3 MF.. / MQ.. fieldbus interfaces .................................................................. 28 5.4 Field distributors........................................................................................ 31 6 Electrical Installation ........................................................................................ 36 6.1 Installation planning considering EMC aspects ........................................ 36 6.2 Installation instructions for fieldbus interfaces/field distributors ................ 38 6.3 Connection with INTERBUS (copper line) ................................................ 44 6.4 Connecting INTERBUS with fiber-optic cable........................................... 57 6.5 Connection of MF../MQ.. fieldbus interface inputs/outputs (I/O) ............... 64 6.6 NV26 proximity sensor connection ........................................................... 68 6.7 Connection of ES16 incremental encoder ................................................ 70 6.8 Connection of EI76 incremental encoder.................................................. 72 6.9 Hybrid cable connection............................................................................ 76 6.10 Keypad connection ................................................................................... 78 6.11 PC connection........................................................................................... 80 Manual – InterBus Interfaces, Field Distributors 3 Contents 7 Startup with MFI.. INTERBUS Interface (Copper Line) .................................. 81 7.1 Startup procedure ..................................................................................... 81 7.2 MFI DIP switch settings ............................................................................ 84 7.3 Configuring (projecting) the INTERBUS master) ...................................... 86 7.4 Creating the process data description ...................................................... 87 8 Function of the MFI INTERBUS Interface (Copper Line) ............................... 90 8.1 Process data and sensor/actuator processing.......................................... 90 8.2 Structure of the MFI input/output word...................................................... 91 8.3 Meaning of the LED display ...................................................................... 92 8.4 MFI system fault/MOVIMOT® fault............................................................ 94 8.5 Diagnostics via INTERBUS master interface module (G4)....................... 95 8.6 Process data monitoring ........................................................................... 96 9 Startup with MFI.. INTERBUS Interface (Fibre Optic Cable).......................... 97 9.1 Startup procedure ..................................................................................... 97 9.2 DIP switch settings.................................................................................. 100 9.3 Configuring (projecting) the INTERBUS master ..................................... 101 9.4 Creating the process data description .................................................... 102 10 Function of the MFI INTERBUS Interface (Fibre Optic Cable) .................... 105 10.1 Process data and sensor/actuator processing........................................ 105 10.2 Structure of the MFI23/MFI33 input/output word .................................... 106 10.3 INTERBUS peripheral fault ..................................................................... 107 10.4 Meaning of the LED display .................................................................... 107 10.5 MFI system fault/MOVIMOT® fault.......................................................... 110 10.6 Diagnostics via INTERBUS master interface module (G4)..................... 111 10.7 Process data monitoring ......................................................................... 112 11 Startup with MQI.. INTERBUS Interface (Copper Line)................................ 113 11.1 Startup procedure ................................................................................... 113 11.2 MQI DIP switch settings.......................................................................... 116 11.3 Configuring the INTERBUS master ........................................................ 118 11.4 Creating the process data description .................................................... 119 12 Function of the MQI INTERBUS Interfaces (Copper Line)........................... 120 12.1 Default program ...................................................................................... 120 12.2 Control via INTERBUS............................................................................ 121 12.3 PCP interface.......................................................................................... 121 12.4 Return codes of the parameterization..................................................... 132 12.5 INTERBUS peripheral fault ..................................................................... 134 12.6 Meaning of the LED display .................................................................... 135 12.7 Error states ............................................................................................. 137 13 Supplementary Field Distributor Startup Information ................................. 138 13.1 MF../Z.6., MQ../Z.6. field distributors .................................................... 138 13.2 MF../MM../Z.7., MQ../MM../Z.7. field distributors ................................... 139 13.3 MF../MM../Z.8., MQ../MM../Z.8. field distributors ................................... 141 13.4 MOVIMOT® frequency inverter integrated in the field distributor............ 143 4 Manual – InterBus Interfaces, Field Distributors Contents 14 Operator Terminals ......................................................................................... 145 14.1 MFG11A keypad ..................................................................................... 145 14.2 DBG keypad............................................................................................ 147 15 MOVILINK® Unit Profile .................................................................................. 155 15.1 Coding of the process data ..................................................................... 155 15.2 Sample program for Simatic S7 and fieldbus.......................................... 159 16 Parameters......................................................................................................