CALMONT CABLE DESIGN HELPER Company ......................................................................................................................................................................................... Address ........................................................................................................................................................................................... Contact ............................................................................................... Title ................................................................................... E-mail: ................................................................................................. Phone ( ) ............................... Fax ( ) ....................... Brief Description of cable and application/Catalog number if applicable ( ) - ( ) - ( ) - ( ) - ( ) - ( ) ......................... ....................................................................................................................................................................................................... ....................................................................................................................................................................................................... ....................................................................................................................................................................................................... Provide Quote on ...................................................... Feet/Meters Estimate Annual Usage.................................... Feet/Meters GENERAL SPECIFICATIONS NUMBER OF CONDUCTORS ..................................................................... or Twisted Pairs ............................................. NOTES: ................... CONDUCTOR MATERIAL ........................... Copper Other ............................................................. ........................... Plating: I Bare Tin Silver Nickel Other ...................................... ........................... AWG .........................Stranding ..................... Lay of strand .................................................. ........................... INSULATION MATERIAL ........................... I PVC Polyethylene FEP Silicone TPR PFA ........................... TEFZEL Polyurethane Other ........................................................................... ........................... O.D. ................................ +/- ........................ Wall ................ +/- Concentricity .................. % ........................... SUPPLEMENTAL INSULATION ........................... Material .................O.D. ............. +/- ............ Wall ................ +/- Concentricity .................. % ........................... METHOD OF CONDUCTOR IDENTITY ........................... Solid Color I Stripe Other ........................................................................... ........................... OPTIONAL INTERNAL CONSTRUCTIONS ........................... Groups: Pairs Triads Quads I Other .......................................................... ........................... Shield on Group: I Aluminum Mylar Foil: in I out I ........................................... ........................... Drain wire: ................AWG .......... (_/_) Plating .................................................................. ........................... Spiral Braid Shield ................ % Coverage AWG of Braid .......... Plating.................... ........................... Jacket on Group: Material .............................. Wall ................ O.D. ........................................ ........................... CABLING OF COMPLETE CABLE ........................... If possible, attach drawing of desired geometry. ........................... Conductors or Twisted pairs: ........ Lay ............ Direction LH I RH ........................... Optional Shields Aluminum Mylar Foil: I in I out ........................... Drain wire: ................AWG .......... (_/_) Plating ................................................................... ........................... Spiral Braid of: I Bare I Tin Plated I Silver Plated I Steel I Other ............... ........................... Semiconductive Voltage desired on shield ............................................................... ........................... OVERALL JACKET ........................... Material ....................Color ........................... O.D. .......... Wall .......... Marking ..................... ........................... VOLTAGE RATING ........................... Volts ........................................... UL CSA Military ........................... APPROVALS ................................... UL CSA Military CE OTHER ........................... SHIPPING REQUIREMENTS: ........................... Minimum Length Requirements .......................................... Mults ........................................... PgM.Technical Information 19 8/30/01, 4:05 PM How To Order Calmont High Flex Products SAMPLE ORDERING NUMBER Number of Conductors Wire Insulation Shield Insulation/Jacketing Size Color Code Conductor Type 3006-023 -20-2- 0/1 - BCA -BBC PVC/PVC SuperFlex 20 AWG 2 Black/Brown Bare Copper Alloy 162 Bare Copper Braid Shield CALMONT HIGH FLEX CABLE OPTIONS Part # Insulation/Jacketing -A -N -C -CCC -S WIRE SIZE AWG NUMBER OF PRIMARY CONDUCTOR TYPE SHELD STYLE CONDUCTORS INSULATION COLORS ABBREVIATION DESCRIPTION 3006-023 PVC/PVC 20 AWG Customer Per MIL-STD-6 BC Bare Copper U = No Shield through to specify. 3006-031 PVC/TPE BCA Bare Copper Alloy 162 BC 3006-051 PVC/PU 40 AWG 0 = Black BCW Bare CopperWeld BCA 3006-024 FEP/FEP 1 = Brown BPB Bare Phosphor Bronze Bronze 3006-029 FEP/SILICONE 2 = Red CON Constantan 3 = Orange BCW 3006-032 FEP/TPE HIP High Permeable Iron 4 = Yellow HIP 3006-052 FEP/PU KN Alumel 5 = Green LOP 3006-028 SILICONE/SILICONE 6 = Blue KP Chromel 3006-026 SILICONE/FEP 7 = Violet LOP Low Permeable Iron NIC 3006-034 SILICONE/TPE 8 = Grey NIC Nickel NPA 9 = White NPA Nickel plated Alloy 135 NPC NPC Nickel plated Copper SCW SCW Silver plated CopperWeld SPA SPA Silver plated alloy 135 SPC SPC Silver plated Copper SPCS95 SPCS95 Silver plated Alloy CS-95 SS SS Stainless Steel TC TC Tin plated Copper TCA TCA Tin plated Alloy 162 TCW TCW Tin plated CopperWeld (B) Braid Shield (S) Spiral Shield PgM.High Flex Products Section 2 8/27/01, 3:57 PM.