Division / Business Unit: Corporate Services & Safety Function: Signalling Document Type: Specification Installation of Equipment Racks and Termination of Cables and Wiring ESC-07-04 Applicability ARTC Network Wide SMS Publication Requirement Internal / External Primary Source SC 02 01 Document Status Version Date Prepared by Reviewed by Endorsed Approved # Reviewed 1.2 12 Nov 19 Standards Stakeholders Manager General Manager Standards Technical Standards 14/11/2019 Amendment Record Amendment Date Reviewed Clause Description of Amendment Version # 1.0 12 Oct 09 SC 02 01 v1.2 renumbered to reflect approved numbering scheme. References to other renumbered standards updated. 1.1 12 Jul 19 1.3, 1.7, 2.1, Update to include bond pin requirements. Other updates 3.4.2, 3.5.1, include rebranded document template, correction of typo’s, © Australian Rail Track Corporation Limited (ARTC) Disclaimer This document has been prepared by ARTC for internal use and may not be relied on by any other party without ARTC’s prior written consent. Use of this document shall be subject to the terms of the relevant contract with ARTC. ARTC and its employees shall have no liability to unauthorised users of the information for any loss, damage, cost or expense incurred or arising by reason of an unauthorised user using or relying upon the information in this document, whether caused by error, negligence, omission or misrepresentation in this document. This document is uncontrolled when printed. Authorised users of this document should visit ARTC’s intranet or extranet (www.artc.com.au) to access the latest version of this document. CONFIDENTIAL Installation of Equipment Racks and Termination of Cables and Wiring ESC-07-04 Table of Contents 3.5.3, 4.1, 5.3, removal of old document cross references, and change of 9.1, 10.7, 11.1 OHS references to WHS. & 11.2 1.2 12 Nov 19 4.2.2, 11.3 Update to include pin brazing process. 11.2 Amend Figure 2 to reflect current practice. 12 Deleted as not applicable. This document is uncontrolled when printed. Version Number: 1.2 Date Reviewed: 12 Nov 19 Page 2 of 31 Installation of Equipment Racks and Termination of Cables and Wiring ESC-07-04 Table of Contents Table of Contents Table of Contents ............................................................................................................................................. 3 1 General .................................................................................................................................................... 6 1.1 Scope ............................................................................................................................................. 6 1.2 Safety ............................................................................................................................................. 6 1.3 Work Health and Safety ................................................................................................................. 6 1.4 Drawings ........................................................................................................................................ 6 1.5 Definitions ....................................................................................................................................... 6 1.6 Quality of Work ............................................................................................................................... 7 1.7 Submissions for Approval .............................................................................................................. 7 1.8 Referenced Documents ................................................................................................................. 7 1.8.1 Australian Standards ...................................................................................................................... 7 1.8.2 ARTC Specifications ....................................................................................................................... 7 1.8.3 Drawings ......................................................................................................................................... 8 1.9 Special Conditions ......................................................................................................................... 8 2 Installation of Equipment in Buildings ................................................................................................. 8 2.1 General ........................................................................................................................................... 8 2.2 Equipment Racks and Cubicles ..................................................................................................... 8 2.2.1 Equipment Racks ........................................................................................................................... 8 2.2.2 Equipment Mounting ....................................................................................................................... 8 2.2.3 Painting/Finish of Metal Surfaces ................................................................................................... 9 3 Termination ........................................................................................................................................... 10 3.1 General ......................................................................................................................................... 10 3.2 Fuse Holders and Terminal Blocks .............................................................................................. 10 3.3 Plug Connectors ........................................................................................................................... 10 3.4 Spacing of Terminals ................................................................................................................... 10 3.4.1 DIN Rail Mounted Terminals ......................................................................................................... 10 3.4.2 Stud Type Terminals..................................................................................................................... 11 3.5 Crimp Lugs and Ferrules .............................................................................................................. 11 3.5.1 General Description ...................................................................................................................... 11 3.5.2 Non-Insulated Cable Lugs ............................................................................................................ 11 3.5.3 Insulated Cable Lugs .................................................................................................................... 12 3.5.4 Bootlace Ferrules ......................................................................................................................... 12 This document is uncontrolled when printed. Version Number: 1.2 Date Reviewed: 12 Nov 19 Page 3 of 31 Installation of Equipment Racks and Termination of Cables and Wiring ESC-07-04 Table of Contents 3.5.5 Identification and Marking ............................................................................................................. 12 3.6 Plug Coupling ............................................................................................................................... 13 3.7 Cable Crimps and Crimp Tool Details .......................................................................................... 13 3.8 Heat Shrink Sleeves ..................................................................................................................... 14 3.9 Track Circuit Connections ............................................................................................................ 14 4 Termination and Wiring of Equipment ............................................................................................... 14 4.1 Termination of Signalling Cables in Relay Rooms & Location Cases ......................................... 14 4.2 Wiring of Trackside Equipment .................................................................................................... 14 4.2.1 General ......................................................................................................................................... 14 4.2.2 Track Circuits ................................................................................................................................ 15 4.2.3 Pin Brazing: - Connected to rail by means of brazing silver. The connection as detailed in Procedure 3 Appendix A.Rail Bonds, V & K Crossing Bonds ....................................................... 15 4.2.4 Signals – Mast and Gantry Mounted ............................................................................................ 16 4.2.5 Electric Point Machines ................................................................................................................ 16 4.2.6 Electro-Pneumatic Points Machine ............................................................................................... 16 4.2.7 Releasing Switches, Outlying Point Locks and Ground Frame Operated Points .......................... 16 4.2.8 Guard Indicators ........................................................................................................................... 17 4.2.9 Traffic Huts ..................................................................................................................................