0or* -- *IF9 S-6s COYOTE II 1 16WING HAYS, KS 6760 1 (7.51 625-6346 DESIGNED BY: RANDY SCHLITTER Your manual is ready for assembly: 1. Place the technical manual in the larger 3 ring binder and the parts manual in the smaller 3 ring binder. Every page has a section number then a page number within that section. (Example: parts page 13-02) Parts pages have an exploded view and a parts listing. Text pages are assigned with the prefix "0". 2. Separate the sections with the tab inserts listed below. Follow the table of contents for the order that the manual should follow. 3. Cut out and slip in the labels to corresponding sections. -------r------ -I------- T - - 1 GENERALDATA S-1 FIREWALL DOORS -wyNi- I I I I I I I I I I I I I GENERAL DATA I S-1 FIREWALL I DOORS I WINGS I OPTIONS I -r------1 - FuLLAOE - EN; NE -wTNisiEL - TilZ I' I MOUNT I I LsGMsLY I I I I I I I I r-------r-( FUSELAGE I ENGINE------I------- MOUNT I WINDSHIELD I TRIAL ASSEMBLY I I -r------1 MAIN GEAR TAILCONE BATTERY Box - - I I I I I I I I I I I I ( MAlN GEAR 1 TAILCONE I BATTERY BOX I COVERING I I ----- l- - - - - - - l- - - - - - - -I- - - - - - - 1-------1 -NOSE GEAR, CONTROL STICK SEATISEAT BELT PAINTING I TAILWHEEL I I I I I I NOSE GEAR1 1 I 1 I I ( TAILWHEEL I CONTROL STICK I SEATISEAT BELT I PAINTING I I FLOoiBiAiD; - TNTERIO; - T--T~L-- lNZisSEMBLY -r------l I RUDDER PEDAL I I I I I I FLOORBOARD1 I I I I I ...........................I RUDDER PEDAL I INTERIOR I TAIL I FINAL ASSEMBLY--------- I I RANS, RANS, INC. INC. COYOTE COYOTE II II SUPER SUPER "6" "6" ASSEMBLY PARTS MANUAL MANUAL 1/7/93 1/7/93 SUPER 6 TABLE OF CONTENTS TO USE MANUAL, OPEN PARTS BOOK TO APPLICABLE SECTION FOR PART IDENTIFICATION AND ORIENTATION. FRAME ASSEMBLY COVERINGIPAINT COVERING 01 7 PAINTING 01 8 FINAL ASSElVlBLY FINAL ASSEMBLY 01 9 OPTIONS 020 THE SECTIONS ARE LISTED IN ORDER OF APPEARANCE. CONSULT THE FLOWCHART FOR FURTHER SEQUENCE DATA. SUPER SIX FLOWCHART COVERING & PAINT TAIL WINGS I I I 1 & FAIRINGS 1 I < PAINTING ] 1 PRIMER I TRlAL ASSY. I RIGGING CHECK AILERON SYSTEM CHECK ELEVATOR PUSH PULL SYSTEM CHECK RUDDER SYSTEM CHECK WOR UP CATCH RANS INC. 4600 Highway 183 Alternate Hays, KS 67601 Technical Support (785) 625-0069 Parts Department (785) 625-6346 When calling Technical Support please have the fo lowing ready: Ll Aircraft Model Ll Serial Number Cl Engine Model 0 Your Aircraft Assembly Manual Note: Please make your questions precise and to the point so that we may assist as many customers as possible. 00-2 RANS Aircraft Tool List This is a partial list of tools that would be helpful when assembling a RANS airplane. Hand Tools Pliers Safety wire pliers Needle nose pliers Electrical wire stripers Side cutters Pop rivet tool Aviation snips Click punch Hammer Ball peen hammer Rubber mallet* Scratch awl Center punch Screwdriver set Drift pin and punch set Safety glasses Several small clamps Socket set SAE and metric Wrench set SAE and metric 2 or 4 ft. Level Ruler and tape measure Electronic Protractor* Adjustable fly cutter* Utility knife 1/2” Uni-Bit® Step Drill Hole saw* Hack saw Files Power Tools Electric hand drill Bench disk sander* Dremel* Heat gun* Soldering gun or Hot Knife Household Iron CD/MP3 Player* 90° Close Quarters Drill or adaptor Small electric grinder* Lubricants, Sealants and Glues Small can lithium grease Contact cement Clear silicone Super glue WD-40 3M DP-460 Epoxy Adhesive Wheel Bearing Grease Acrylic Foam Tape (double sided) 3M DP-460 Epoxy Mixer Tips Drill Bit Sizes A full set of fractional drill bits ranging from 3/32" to 5/8" is strongly recommended. In addition the following number bits will be required. NUMBERED BITS & TAPS FRACTIONAL BITS #40 1/4” #30 5/16" #28 3/8" #21 & 10-32 TAP 1/2" #19 7/8" #11 5mm Tap * Not a necessary tool but helpful. 01x000gi msw 01/26/09 00-2A RANS Aircraft RECOMMENDED AVIONICS LIST – S-6S Comm Radios KING KLX-135A GPS/COM with moving map ICOM IC-A200 Transceiver Transponder KING KT-76A Transponder Encoder Trans-Cal SSD-120-30 Altitude Encoder Intercom PS Engineering PM1000 II Intercom (RANS “pre-cut” panels are designed for this intercom) ELT ACK Technologies ELT Model E-01 Push to Talk Switch Radio Shack #275-644 Pushbutton Switch Local Avionic shops can wire your avionic harnesses for you. Wells Aircraft does the wiring harnesses for the RANS Fleet. Contact George at 620-663-1546 for details. WELLS AIRCRAFT* P.O. BOX 858 HUTCHINSON, KS 67504 *Authorized Bendix/King dealer Switches, circuit breakers, and other electrical parts are also available for RANS aircraft panels. Contact RANS Parts Department for pricing. RED Illuminated Master Switch KSES0017 Non-illuminated Switch KSES0016 Panel Post Lights KSES0018 Electrical Buss Bar AMW 636 W58 Circuit Breakers 1 amp KSES0010 2 amp KSES0012 4 amp KSES0014 5 amp KSES0015 10 amp KSES0013 15 amp KSES0011 01x000gi msw 02/20/06 STRUCTURAL STATION LOCATIONS STANDARD WING mmmm S-6S COYOTE STARBOARD (RIGHT) FORWARD AFT PORT (LEFT) M0608 ICU~FliKlR S-6s COYOTE I1 ASSEMBLY SEQUENCE Fuselage SPEEDY ASSEMBLY Wings I A quick study of this I Tailcone assembly sequence Wing Assembly reveals a primary time Assembly I saver. The Aircraft is I I I already covered and Flap Aileron Floorboard & clear coated prior to Assembly Pre-fit final assembly. I Rudder Pedal Pre-fi t Install Control Stick Torque Tube I Rudder Cable Installation Tail Group I Elevator Push-Pull Tube Installation Vertical & Horizontal Stabilizer Assenmlbly I Elevator Assembly I Rudder Assembly Covering I Painting I Final Assenibly & Installation of all Parts & Components S-6s COYOTE I1 GENERAL INFORMATION BEFORE BEGINNING: TAKE INVENTORY: You must complete an inventory within 60 days of receiving your kit. We check and re-check and are 99.9% certain that if we say we shipped it, we did. The first task in building your kit is to inventory the parts using the packing list provided. It's your job to keep all parts organized and accounted for. We can not provide missing parts cost free after 60 days. Use the supplied pack list to verify that everything that we packed is in the box. The fast way to inventory, is to use the Priority Number that appears on the Part Number labels, these will match the pack list in numeric order. Go through the list item by item. If anything is not there that should be, please contact our parts department immediately. HINT Use sections of plywood from the packing crate to fabricate a part inventory board. As each part is inventoried and checked off on the pack list, staple the bag to the board. This a110 ws for quick identification and part selection during assembly. We fabricate "A" Frame stands to support the plywood. Refer to the figure below. Plywood can also be attached to shop wall. Two work benches can also be fabricated out of the fuselage crate by making the cuts as shown in the figure below. PLEASE READ the manual cover to cover; this will speed up your build time considerably GET ORGANIZED. Prepare your workshop and be certain that what comes in the shop door will be able to go out!!! KEEP IT CLEAN. Wash hands, tools and work tables. You'll notice many parts are marked with part numbers; these wipe away with acetone or lacquer thinner. Do not allow acetone, lacquer thinner or loctite to contact lexan glazing; these and other solvents will destroy it. DEBURR ALL HOLES. This is important and must be performed. Burrs can cause stress risers and lead to failure. Various tools may be used. Nice as a deburring tool is, a half-inch drill bit does as well for most applications. RADIUS AND SMOOTH sharp corners with files, grinders or fine grit paper. Edges of certain parts also may need deburring. A FEWSPECIAL TOOLS will be needed: a power drill, pop riveter and wrenches. Clecos make trial fitting and assembly go smoothly on assemblies such as cowling, firewall and windows. CLECOS, temporary fasteners used to hold things together while fitting and drilling, are included with the kit. Cleco pliers also are include. Clecos are color-coded according to size: (4) Silver #40 (10) Copper #30 (12) Gold #11 To set a cleco, place it in the special pliers, squeeze, insert the tip in the desired hole and release. To remove, grasp the cleco with the pliers, squeeze and lift from the hole. You'll find clecos extremely helpful throughout assembly. RIVETS. Your kit is supplied with various sizes of aluminum and stainless steel pop rivets. Even though we are careful, there is always the chance of the packages being mis-labeled. So before riveting, be sure to double check that you have the correct aluminum or stainless steel pop rivet for the particular section you are working on. ROD ENDS. When installing rod ends and similar hardware, be certain at least ten threads are engaged, unless instructed otherwise within the text. FABRICATED PARTS: The builder is required to fabricate some small parts within the kit from raw stock provided. STATIONS: Throughout the manual, reference is made to structural stations. These are locations of formers or bulkheads from nose to tail of the aircraft. Refer to the diagram labeled structural station locations earlier in this manual.