Majorsine Power Inverter INSTALLATION & OPERATION MANUAL MAJORSINE Inverter Manual / M101.4 Majorpower Corporation 7011 Industrial Drive Mebane, NC 27302 Tel: 919.563.6610 Fax: 919.563.6620 Revision History Product Manual # Date Release M101.1 March 2004 Issue 1 M101.2 January 2006 Issue 2 M101.3 August 2006 Issue 3 M101.4 March 2008 Issue 4 Copyright Notice ©2008, Majorpower Corporation. All rights reserved. This document may not be copied in whole or in part, or transferred to any other media, without the written permission of Majorpower Corporation. Printed in the United States of America. Majorpower® and MAJORSINE® are registered trademarks. Page 2 MAJORSINE Inverter Manual / M101.4 Notes: Model Number: Serial Number: Installation Date: This user’s manual contains important technical instructions to be followed by qualified personnel responsible for the installation, start-up and maintenance of this unit. It is recommended that this manual be read attentively to insure safe and reliable operation of this equipment. Page 3 MAJORSINE Inverter Manual / M101.4 Warranty Majorpower Corporation Warranty Summary for MAJORSINE A standard 2 year manufacturer warranty is in effect for the products in our MAJORSINE Power Inverter family. The standard warranty includes depot repair or replacement of any unit that fails during the first two years in operation due to a defect in materials or workmanship. Any unit returned to the factory under warranty will be repaired or replaced at the discretion of Majorpower. Defective units are to be returned freight prepaid against a Return Material Authorization (RMA). Obtain an RMA number, by calling your service center. The user is responsible for prepaying freight of equipment to the service center. The repaired or replacement unit will returned to the user freight prepaid (limited to North America locations) by the service center if the repair is covered under warranty. Notes and Conditions: 1. An authorization (RMA) is required to return any product. 2. Out of Box replacements will be shipped for 2nd day delivery within North America. 3. An Out of Box Failure must occur and be reported within 30 days of the original shipping date. 4. Additional testing and evaluation charges may apply to equipment tested and found to be in proper operation. 5. All advance replacements will be shipped against the customer’s credit card or purchase order. If the defective unit is not received by Majorpower within 30 days then an invoice will be issued for immediate payment. 6. Majorpower reserves the right to supply repaired or equivalent units as replacements. Page 4 MAJORSINE Inverter Manual / M101.4 Table of Contents 1. INTRODUCTION.............................................................. 7 1-1 GENERAL INFORMATION...............................................................7 2. IMPORTANT SAFETY INSTRUCTIONS.................... 8 2-1 SAFETY STATEMENT ....................................................................8 2-2 ADDITIONAL SAFETY NOTES........................................................8 2-3 SYMBOLS .....................................................................................9 3. PRODUCT OVERVIEW ............................................... 10 3-1 SYSTEM FEATURES ....................................................................10 3-2 BLOCK DIAGRAM.......................................................................11 3-3 FRONT PANEL ............................................................................12 3-4 REAR PANEL ..............................................................................13 3-5 BYPASS SWITCHING AND GROUNDING.......................................14 4. INSTALLATION............................................................ 15 4-1 DELIVERY ..................................................................................15 4-2 INSTALLATION PROCEDURES ......................................................15 4-3 INSTALLATION TOOL KIT............................................................16 4-4 LOCKING HARDWIRE ADAPTER ..................................................16 5. OPERATION ................................................................... 17 5-1 CONNECTING THE INPUT POWER................................................17 5-2 CONNECTING THE LOADS...........................................................17 5-3 FRONT PANEL OPERATION (FIRMWARE VERSION 0.0 OR 3.1) ....18 5-3A FRONT PANEL OPERATION – SETTINGS @ START-UP ..............19 5-4 “DATA” BUTTON.......................................................................19 5-4 “DATA” BUTTON.......................................................................20 5-5 “STATUS” BUTTON...................................................................22 5-6 ERROR MESSAGE ........................................................................26 6. MAINTENANCE AND TROUBLESHOOTING ........ 26 6-1 MAINTENANCE...........................................................................26 6-2 TROUBLESHOOTING ....................................................................27 6-3 ALARMS .....................................................................................28 7. COMMUNICATION...................................................... 30 7-1 DRY CONTACT COMMUNICATION TERMINAL .............................30 Page 5 MAJORSINE Inverter Manual / M101.4 7-2 SNMP EXPANSION CARD SLOT (WEB)......................................30 7-3 RS-232 COMMUNICATION PORT (GUI)......................................31 8. TECHNICAL SPECIFICATIONS................................. 32 MAJORSINE1000-24-2U................................................................32 MAJORSINE1000-48-2U................................................................33 MAJORSINE2000-48-2U................................................................34 MAJORSINE1000-125-2U..............................................................35 MAJORSINE2000-125-2U..............................................................36 MAJORSINE1000I-48-2U...............................................................37 MAJORSINE2000I-48-2U...............................................................38 DRAWING NO. MPXXXNX02ABX..................................................39 9. OPTIONAL HARDWARE:............................................ 40 Page 6 MAJORSINE Inverter Manual / M101.4 1. INTRODUCTION 1-1 General Information Thank you for choosing MAJORPOWER as the power products supplier to your company. MAJORSINE Power Inverters are designed and built for full reliability at multiple locations and variety of applications. These intelligent, dependable inverters provide economical AC Power for all your network needs. Operators spanning global continents have deployed the MAJORSINE as the choice for high availability AC power support from a DC source. This manual contains information and technical details for all models in the MAJORSINE Power Inverter family. The general operation procedures are common, however in some instances, all or part of the information will not apply to the specific model purchased. Refer to the specific model details page in Chapter 8: Technical Specifications. This user’s manual contains important technical instructions to be followed by qualified personnel responsible for the installation, start-up and maintenance of this unit. We recommend that this manual be read attentively to insure safe and reliable operation of this equipment. Should you require any assistance, please call our Application Engineering department at: Tel: 888-708-6610 or (919) 563-6610 Fax: 888-708-6620 or (919) 563-6620 Email: [email protected] Page 7 MAJORSINE Inverter Manual / M101.4 2. IMPORTANT SAFETY INSTRUCTIONS 2-1 Safety Statement SAVE THESE INSTRUCTIONS - This manual contains important inverter instructions that should be followed during installation and maintenance of the MAJORSINE inverter unit. To reduce the risk of electric shock, install the inverter in a temperature and humidity controlled indoor environment, free of conductive contaminants. Ambient temperature should not exceed 50oC (122oF). Depending on use, the AC output of the inverter may require a customer installed disconnect or fusing. For telecom use, a GFCI has not been provided. The inverter offers standard AC short circuit protection. The following precautions should be respected when working on the inverter: Remove watches, rings, or other metal objects. Use tools with insulated handles. Wear rubber gloves and boots. 2-2 Additional Safety Notes Upon receipt, examine the shipment box for damage. Notify the carrier immediately, before opening if damage is evident. Do not open or disassemble the inverter, warranty will be voided. Do not operate near water or in excessive humidity. Keep liquid and foreign objects from entering the inverter. Install the inverter in a well-ventilated area. Do not block front air vents, or rear air exhausts of the unit. Do not operate the inverter close to combustible gas or open fire. Do not plug appliances with surging loads, or half bridge rectified loads, into the inverter. Do not operate the inverter if the unit is leaking any liquid or if a white powdery residue is found to be present. Temperature: The inverter should be operated in an ambient temperature range of 0°C to +50°C or output efficiency may be affected. Air flow to the inverter must not be impeded. Page 8 MAJORSINE Inverter Manual / M101.4 Reduced air flow: Installation of the equipment in a rack should be such that the amount of air