10-50 WIRES ACCORDING TO YOUR EXCELLENCE PRODUCTION NEEDS: IN WIRES 10 VERY HIGH SPEED & PRECISION WHO WE ARE 02 THERMO XCC®®®® A world market leading specialist in EDM: we support THERMO TEX®®® our client with excellence for over 45 years THERMO SWX®®® 18 HIGH SPEED & PRECISION THERMO SE®®® CHOOSE YOUR WIRE ® 06 THERMO SWD®® About precision and threading SPEED THERMO SWW®®®® 28 THERMO D®®® & PRECISION THERMO SD®®® MAKE AN EASY ® 08 THERMO SD2®® ® CHOICE VISUALLY THERMO JP®®®® THERMO JP2®®®® 3 criteria & usage recommended SUPER PRECISION + ® 40 THERMO JP ®® & SPEED THERMO SA+®®®®® THERMO SA®®® THERMO SWA®®®® ALL PURPOSE THERMO SWS®®®® 54 THERMO A®®®® THERMO BRASS 1000®®®® THERMO BRASS 900®®®® THERMO BRASS 500®®®® THERMO BRASS 400®®®® ® THERMO FIRST 900®/500®®® ® 62 ZINC FREE THERMO ZF®®®®® THERMO ZF+®®®® THERMO ZF sigma®®®® PLAN YOUR 70 PRODUCTION PLAN YOUR ORDERS – 72 STORAGE CONDITIONS 2 EDM WIRES EDM WIRES 3 Innovative coatings and wires ECO FRIENDLY SOLUTIONS for high tech industry TO PROTECT OUR PLANET RESOURCES We prefer short circuits for the supplies of raw materials. We are committed to zero pollution. All our technological processes continuously Locations on 3 continents : Europe, Asia and America. improve the waste recycling and eliminate any chemical pollution. Our innovative solutions allow energy savings on manufacturing equipment. THERMOCOMPACT FSP-one TSDM INNOVATION: Innov Wire FRANCE Technology (IWT) PART OF OUR DNA USA SRO FSP-one Shanghai More than 18 patents for CHINA Forward-looking, with a dynamic and proven approach of product and process Hi-Tech Wires Asia (HWA) continuous progress and innovation, our Research and VIETNAM 2% revenues invested Development team pushes the limit of performance of every year in R&D the process and products and works continuously on new material structures: R&D’s group regularly demonstrates Major partnerships results including world wide patents that cover innovative with research centers, EDM wires and manufacturing processes. innovation clusters and global corporations As an international leader and to answer to the needs of our industrial partner and clients in the course of excellence and innovation, we develop every year innovative products and processes in terms of performance, We seek excellence to be world leader in our niche PROFICIENT IN 6 ORIGINAL productivity and quality constancy. markets and offer the best: CORE BUSINESSES INNOVATION WE MANUFACTURE: PERFORMANCE High-end wires for EDM, COMPETITIVENESS High value added technical surface coating: WORLDWIDE electrolytic, thermal and chemical processes, CAPTURE TRACEABILITY to meet the expectations of our industrial customers Speciality coated wires for specific electrical cables, Its ingenious on-board with applications in high technology sectors : RECORD Metal heat chemical treatments, electronic system with aeronautics, space, telecom, automotive, DELIVER tracking sensors gives all Diamond electroplated wires for photovoltaic, connector technology, general and fine INFORMATION informations to support: electronic and sapphire applications, mechanics, health, optical, photovoltaics... Traceability Diamond wire saws for slicing hard and brittle materials. stock management humidity control Technical data control traceability temperature Production weight & length shocks management An innovation protected by the patent EP 3 356 076 4 EDM WIRES EDM WIRES 5 EDM WIRES : KNOW HOW AND EXPERTISE FOR MANY YEARS THERMOCOMPACT: THE ORIGINAL PATENT HOLDER FOR “GAMMA”, “GAMMA WITHOUT DISTRIBUTION”, AND “BETA/GAMMA” EDM WIRES We have developed : The first coated EDM wire in 1973 :THERMO X ® original patented The fastest EDM wires in 2002 : THERMO XCC ® The market reference for precision in 2007 : THERMO SA ® A new EDM wire with combination between speed Hi-Tech WIRES ASIA, since 2007, and accuracy : THERMO SD2 ® and JP2 ® in 2012 manufactures in Vietnam the best + ® performing and innovative EDM The next generation of EDM wire in 2019 : THERMO SA + ® wires, based on the know-how and THERMO JP and the expertise of Thermo- technologies group in electroplating. WE SUPPORT OUR CUSTOMERS IN ACHIEVING EXCELLENCE HWA deserves the Asian and the SINCE A LONG TIME WITH HIGH VALUE EDM WIRES American markets with the best RESULTING IN MAJOR PRODUCTIVITY GAINS quality and reliability existing for EDM wires. We partner with our clients, the mechanical and micro-mechanical manufacturers to offer high added value wires adapted for precision and productive machining. Our wide range of EDM wires offers more than 25 EDM wires, from brass to last generation of patented coated wires. Our high-tech wires can machine any type of metal part regardless of hardness, complexity and precision. We continuously adapt our EDM wires to the combined needs of performance of our customers for many applications: cutting tools, molds and dies, highly sophisticated parts manufactured for medical equipment, aerospace, watchmaking, connectors, THERMOCOMPACT, with more than 100 years of experience precision mechanical parts etc… and know-how acquired in electroplating, designs and Both, THERMOCOMPACT and HWA, manufactures in France the best performing and innovative support their industrial customers WE OFFER PERSONALISED SERVICE AND LONG TERM EDM wires for its clients in high technology sectors. to reach their goals of technical and TECHNICAL PARTNERSHIP INCLUDING: improved productivity, applying the Today THERMOCOMPACT engineers and works on world thermo-technology group founding Personalised recommendations on machine issues, wherever our customers class production lines and is considered the world-wide values: are in the world leader in EDM wires, specialised in electroplating. EXPERTISE A long-term support, establishing a knowledge-sharing plan with our customers to ensure continuous improvement for EDM wire performances, EXCELLENCE and greater return on investment. INNOVATION 6 EDM WIRES EDM WIRES 7 CHOOSE YOUR WIRE The precision of the part is the result of: THE MACHINE ABOUT PRECISION THE PART ABOUT THREADING THE TECHNOLOGY Our coated wire combined with a dedicated THE WIRE Most modern EDM machines use a thermal system threading. Thus, they can automatically thread curved technology setup on machine will provide THE TEMPERATURE to prepare the wire before automatic threading. They wires such as soft brass (500N/mm² and 400N/mm²). you the best precision: make the wire straight themselves. This operation on Some machines still require the wire to be straight, or the machine allows the wire to be straight enough for to be flexible enough to remain in the threading jet. MACHINES SOLUTIONS MICRO HIGH MACHINING GENERAL SPEED LEVEL OF & TOP END PURPOSE MACHINING YOUR NEED WIRE ACCURACY YOUR NEED WIRE STRAIGHTNESS PAGE ® ® VERY THERMO XCC VERY THERMO XCC C 14 HIGH HIGH THERMO TEX ® THERMO TEX ® C 16 A the wire is straight SPEED & SPEED & PRECISION THERMO SWX ® PRECISION THERMO SWX ® C 18 B the wire is less straight, but it is flexible enough to thread THERMO SE ® * THERMO SE ® * B 22 automatically on most systems, HIGH THERMO SWD ® HIGH THERMO SWD ® B 24 provided the water jet is strong SPEED & SPEED & enough PRECISION THERMO SWW ® Offered for certified processes which are still in operation PRECISION THERMO SWW ® C 26 THERMO D ® THERMO D ® B 28 C the wire should be thermally straightened by the machine or be ® ® THERMO SD THERMO SD A 30 threaded by hand THERMO SD2 ® ® B 32 THERMO SD2 A-B SPEED & SPEED & THERMO JP ® ** THERMO JP ® ** A 34 PRECISION PRECISION THERMO JP2 ® ** THERMO JP2 ® ** B 36 THERMO JP + ® ** THERMO JP + ® ** A 38 THERMO SA + ® THERMO SA + ® A 42 THERMO SA ® THERMO SA ® A 44 THERMO SA 500 ® THERMO SA 500 ® B 46 SUPER SUPER PRECISION THERMO SA 400 ® PRECISION THERMO SA 400 ® C 46 & SPEED & SPEED THERMO SWA ® THERMO SWA ® A 48 THERMO SWS ® THERMO SWS ® B 50 THERMO A ® THERMO A ® A 52 ® ALL THERMO BRASS d ALL THERMO BRASS * THERMO SE ® is an high speed wire. ® ® A 56 PURPOSE 1000 PURPOSE 1000 To obtain its best performance, some parameters can be pushed. THERMO ZF ® THERMO ZF ® C 64 We have designed THERMO JP ®, ZINC + ® ZINC + ® ** THERMO ZF THERMO ZF B 66 ® ® FREE FREE THERMO JP2 and THERMO JP2 + to fit with Japanese machines with its THERMO ZF sigma ® THERMO ZF sigma ® B 68 original brass parameters. 8 EDM WIRES EDM WIRES 9 MAKE AN EASY CHOICE VISUALLY In the following pages, the radar graph shows the performances of our wires compared to the standard brass. USAGE RECOMMENDED CHOOSE YOUR WIRE O.E.E. WITH 3 CRITERIA Overall Equipment Effectiveness Refers to the process performance improvement, compared to the time needed for the wirerelated maintenance of the machine. If, for example, the set up time is reduced, the O.E.E. will increase more product for less ressource. The maintenance related to the wire AERONAUTICS GENERAL includes: MECHANIC – Replacement current feeders – Wire guides cleaning, and re-alignment of heads TOP PERFORMANCE FINE MEDICAL MECHANIC SPEED QUALITY Refers to the average speed of a Refers to the best surface finish wire. The radars compare coated a wire can achieve, and to the MOLDS DIES AND wires to brass, in the same best positioning accuracy during TOOLS flushing conditions. electrical edge sensing. Coating enhances not only the rough cut’s speed but also the cutting speed of some trims. 10 VERY HIGH SPEED & PRECISION VERY HIGH SPEED & PRECISION 11 VERY HIGH SPEED & PRECISION WIRES DEDICATED THERMO XCC ®® THERMO TEX ® THERMO SWX ® 12 VERY HIGH SPEED & PRECISION VERY HIGH SPEED & PRECISION 13 Stratified Wire WORLDWIDE HIGHEST CUTTING SPEED COPPER CORE, CUZN COATING Special CuZn XCC O.E.E. Brass Cu It is particularly recommended PATENT RELATED for large workpiece machining EP 1 455 981 (H> 150 mm) and individual US 7 687 738 mechanical parts or series. CN ZL 02 8 25126.1 THERMO XCC ® is the ultimate THERMO XCC ® has been developed and adjusted for JP 4 516753 solution when the priority is GFMS AgieCharmilles machines to increase the cutting BR 0 214 599 cutting speed. speed. With a machine equipped with Clean Cut generator, THERMO XCC ® can reach a cutting speed superior to SPEED UALITY 500 mm²/min.