A-96.250.531 / 220121 Operator’s Manual Firmware V6.20 and higher AMI Oxytrace Customer Support Swan and its representatives maintain a fully trained staff of technical specialists around the world. For any technical question, contact your nearest Swan representative, or the manufacturer: Swan Analytische Instrumente AG Studbachstrasse 13 8340 Hinwil Switzerland Internet: www.swan.ch E-mail: [email protected] Document Status Title: AMI Oxytrace Operator’s Manual ID: A-96.250.531 Revision Issue 00 Jan. 2008 First edition 01 Nov. 2008 Added AMI Oxytrace QED 02 July 2011 Quality assurance chapter added 03 Oct. 2013 Mainboard V2.4, update to FW Release 5.4 04 Sept. 2016 Mainboard V2.5, update to FW Release 6.20 05 June 2020 Mainboard V2.6 © 2020, Swan Analytische Instrumente AG, Switzerland, all rights reserved. The information contained in this document is subject to change without notice. AMI Oxytrace Table of Contents 1. Safety Instructions . 4 1.1. Warning Notices . 5 1.2. General Safety Regulations . 7 2. Product Description . 8 2.1. Description of the System . 8 2.2. Technical Data . 13 2.3. Instrument Overview . 15 2.4. Single Components . 17 2.4.1 AMI Oxytrace Transmitter . 17 2.4.2 Sensor OXYTRACE G . 18 2.4.3 QV-Flow PMMA OTG . 19 2.4.4 B-Flow SS316L OTG . 20 3. Installation . 21 3.1. Installation Check List . 21 3.2. Mounting of Instrument Panel . 22 3.3. Connecting Sample Inlet and Outlet . 23 3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet. 23 3.3.2 FEP Tube at Sample Outlet . 24 3.4 Install the Swansensor Oxytrace G. 24 3.5. Electrical Connections. 25 3.5.1 Electrical Connection Diagram AMI Oxytrace . 27 3.5.2 Electrical Connection Diagram AMI Oxytrace QED . 28 3.5.3 Power Supply. 29 3.6. Relay Contacts . 30 3.6.1 Input . 30 3.6.2 Alarm Relay . 30 3.6.3 Relay 1 and 2. 31 3.7. Signal Outputs. 33 3.7.1 Signal output 1 and 2 (current outputs) . 33 3.8. Interface Options. 33 3.8.1 Signal Output 3 . 34 3.8.2 Profibus, Modbus Interface . 34 3.8.3 HART Interface . 35 3.8.4 USB Interface. 35 4. Instrument Setup. 36 4.1. Establish Sample Flow . 36 4.2. Programming. 36 A-96.250.531 / 220121 1 AMI Oxytrace 5. Operation . 37 5.1. Keys . 37 5.2. Display . 38 5.3. Software Structure . 39 5.4. Changing Parameters and values . 40 6. Maintenance . 41 6.1. Maintenance Table. 41 6.2. Stop of Operation for Maintenance . 41 6.3. Maintenance of the Oxygen Sensor. 42 6.3.1 Electrolyte exchange . 42 6.3.2 Clean Swansensor Oxytrace G and Flow Cell . 44 6.4. Maintenance of the Faraday electrode. 45 6.5. Calibration . 46 6.6. Zero-Verification. 48 6.7. Faraday Verification . 49 6.8. Quality Assurance of the Instrument . 50 6.8.1 Activate SWAN Quality assurance procedure . 51 6.8.2 Pre-test . 52 6.8.3 Connect the sample lines . 52 6.8.4 Carry out comparison measurement . 54 6.8.5 Completion of the measurement. 55 6.9. Longer Stop of Operation. 55 7. Troubleshooting. 56 7.1. Error List. 56 7.2. Replacing Fuses . 60 8. Program Overview . 61 8.1. Messages (Main Menu 1). 61 8.2. Diagnostics (Main Menu 2) . 62 8.3. Maintenance (Main Menu 3) . 63 8.4. Operation (Main Menu 4) . 64 8.5. Installation (Main Menu 5) . 65 9. Program List and Explanations . 67 1 Messages . 67 2 Diagnostics . 67 3 Maintenance . 69 4 Operation . ..