ZED PURLIN SYSTEMS Large range of Z and C - sections System solution Purlins and side rails • Eaves beams • Floor beams • Framing Easy design in software MetSPEC 12 Z and C - sections For secondary steel structures Design tables according to Eurocodes voestalpine PROFILFORM s.r.o. www.voestalpine.com/profilform-cz Structural systems METSEC – a name you can trust and which is a synonym for the efficient solution of secondary steel structures of hall constructions. Our existing results include thousands of successful deliveries of purlin systems for halls of various uses and with the size ranging from several hundred square meters to huge logistic and shopping centres. There were photographs and material provided by the companies PKD, Warex and Ikon used in the catalogue. Contents Introduction and components 4 Investment in the quality and services 4 Anatomy of frame structure with METSEC systems 6–7 Z - sections 8 C - sections 9 Purlin systems 10 Z - sections / purlins – structural systems 10–11 Z - sections / purlin system Butt 12 Z - sections / purlin system Sleeved 14–15 Z - sections / purlin system H.E.B. 16–17 Z - sections / purlin system Metlap 18–19 Supports / wire diagonal ties and eaves braces For length of roof slope up to 20 m 20–21 Supports / wire diagonal ties and eaves braces For length of roof slope up to more than 20 m 22–24 Cantilever / overlap 25 Cleader angle & frame struts 26 Eaves beam 28 Eaves beams sizes and cross-section characteristic 28–29 Eaves beams detail of eavesthrough 30 Eaves beams column tie beams 31 Side rail systems 32 Z a C - sections / side rails – structural systems 33 C - sections / side rails system Butt 34 Z - sections / side rails system Butt 35 C - sections / side rails system Sleeved 36–37 Z - sections / side rails system Sleeved 38–39 Systems of side rails support 40–43 Attic frame 45 Window trimmers 46 Doorposts 47 Accessory components 48 Gable posts 48 Wind bracing components 49 Cleats and trimmer cleats 50 Design tables 51 Introduction 51 Purlins / Z - sections – system Sleeved 51–54 Purlins / Z - sections – system H.E.B. 55–58 Purlins / Z - sections – system Metlap 59–62 Purlins / Z - sections – system Butt 63–64 Side rails / Z and C - sections – system Sleeved 65–66 Side rails / Z and C - sections – system Butt 67–68 Component weight 69 Floor beams 70 System for floor beams 70 Sizes, punching and cross-section characteristic 71 Frame design 72 Version – inserted/oversail 73 Accessory – cleats 74 Accessory – bars 75 Light version of the celling construction 76 Heavy version of the celling construction 77 Floor beams design – simply supported beam 78 Software 80 Production detailing in programme TEKLA 80 Advance Steel 81 Design software MetSPEC 82 Introduction and components Investment in quality and services Company METSEC systems Voestalpine PROFILFORM s.r.o., producer of the - Purlin systems METSEC METSEC system is a part of Metal Forming division The system offers a wide range of Z - section design of the voestalpine corporation – the largest world for the provision of optimum structural solutions producer of cold-rolled sections producing more than of modern roof frames. 800 000 tons of these section a year. - Side rails systems METSEC Voestalpine PROFILFORM s.r.o. belongs among the The system offers a wide range of C or Z - sections leading producers of thin-walled cold-rolled sections designed for the provision of optimum structural in the Czech Republic. It supplies the purlin systems solutions of modern wall frames. METSEC on the markets in the Central Europe and Russia. These systems are used as secondary steel - Floor beams METSEC frames in the hall constructions. The system offers a wide range of C - sections designed for easy and fast structural solution of hall We focus on the precise production with technical ceiling buildings. support and supplies "in time". Our objective is to provide an excellent service and quality product, which offers an efficient solution of hall frames to the customers. 4 5 Introduction and components Anatomy of frame structure with METSEC systems Attic pillar from C - section page 45 Cleader angle page 26 Eaves beam page 28 Floor beams page 70 Door posts from C - section page 47 6 Introduction and components METSEC systems are the Purlin systems 10–26 most used systems for purlins Eaves beams 28–31 and side rails in the Czech Side rails systems 32–47 Accessory components 48–50 Republic. Design tables 51–69 Upper attic side rail page 45 Floor beams 70–79 Tie beam of frame corner page 31 Wire diagonal tie / strut between purlins page 20 Trimmers from C - sections Eaves brace page 30 Z - Purlin page 10 Window trimmer cross bars from C - sections page 46 Side rails support page 40 Side rails page 33 7 Introduction and components E Lt Z - sections Sizes and cross-section characteristic Y X X HEIGHT t Y Reference of Z - Section Holes design Cx Reference of the height of Z - Section 232 Holes in the web of 18 mm diameter are F mm and thickness 1.8 mm = 232 Z 18. First transversely located on standard axes – see Lb three characters designate the section height figure. Holes in flanges of 14 mm diameter are Cy in millimetres (i.e. 232 is equal to height 232 transversely located in the half of the flange mm). The fourth character designates the size. Longitudinal position of holes is carried section type (Z for Z - section). Last two out in compliance with customer requirements. characters designate the section thickness (18 is equal 1.8 mm). Reference of sleeves Section Lt Lb E F The designation of sleeves is the same as height mm mm mm mm of purlins with the following extension: S for 122–262 14 16 44 42 All the METSEC Z and C - sections are made standard sleeves – S 232 Z 18, HS for sleeves of hot-dip galvanised steel S450GD + Z275 302–342 19 21 55 52 of next-to-last frames in the system H.E.B – with the minimum strength at yield point 402 20 22 55 52 HS 232 Z 18. 450 MPa. Z - Sections / cross-section characteristic of the full cross section Section Weight Area Height Upper Lower t Ixx Iyy Wxx Wyy Ixx Iyy Cx Cy Mcx Mcy reference kg/m cm2 mm flange flange mm cm4 cm4 cm3 cm3 cm cm cm cm kNm kNm 122 Z 13 2.59 3.30 122 60 55 1.3 82.9 27.2 13.41 4.65 4.93 2.83 6.18 5.53 5.097 2.093 122 Z 14 2.78 3.55 122 60 55 1.4 88.9 29.1 14.39 4.98 4.93 2.82 6.18 5.52 5.743 2.243 122 Z 15 2.97 3.79 122 60 55 1.5 95.0 31.0 15.36 5.31 4.92 2.81 6.18 5.52 6.394 2.390 122 Z 16 3.16 4.04 122 60 55 1.6 100.9 32.9 16.33 5.64 4.92 2.81 6.18 5.51 7.043 2.536 122 Z 18 3.54 4.52 122 60 55 1.8 112.8 36.5 18.25 6.27 4.91 2.79 6.18 5.50 8.307 2.824 142 Z 13 2.84 3.62 142 60 55 1.3 117.4 27.2 16.34 4.65 5.66 2.72 7.19 5.52 6.007 2.091 142 Z 14 3.05 3.89 142 60 55 1.4 126.1 29.1 17.54 4.98 5.66 2.72 7.19 5.52 6.776 2.240 142 Z 15 3.26 4.16 142 60 55 1.5 134.6 31.0 18.74 5.31 5.65 2.71 7.19 5.51 7.554 2.388 142 Z 16 3.47 4.42 142 60 55 1.6 143.2 32.9 19.93 5.63 5.65 2.71 7.19 5.51 8.330 2.534 142 Z 18 3.89 4.95 142 60 55 1.8 160.1 36.5 22.28 6.27 5.64 2.69 7.19 5.49 9.850 2.821 142 Z 20 4.30 5.48 142 60 55 2.0 176.8 40.1 24.60 6.89 5.63 2.68 7.19 5.48 11.302 3.101 172 Z 13 3.25 4.14 172 65 60 1.3 192.6 33.9 22.17 5.33 6.79 2.85 8.69 6.01 7.497 2.397 172 Z 14 3.49 4.45 172 65 60 1.4 206.9 36.3 23.81 5.71 6.78 2.84 8.69 6.01 8.498 2.569 172 Z 15 3.73 4.76 172 65 60 1.5 221.1 38.6 25.44 6.09 6.78 2.83 8.69 6.00 9.517 2.739 172 Z 16 3.98 5.06 172 65 60 1.6 235.2 41.0 27.07 6.46 6.77 2.83 8.69 6.00 10.547 2.908 172 Z 18 4.45 5.67 172 65 60 1.8 263.1 45.6 30.29 7.20 6.76 2.81 8.69 5.99 12.603 3.239 172 Z 20 4.93 6.28 172 65 60 2.0 290.8 50.1 33.47 7.92 6.75 2.80 8.69 5.98 14.606 3.564 172 Z 23 5.63 7.17 172 65 60 2.3 331.7 56.6 38.18 8.97 6.74 2.78 8.69 5.96 17.460 4.038 172 Z 25 6.09 7.76 172 65 60 2.5 358.6 60.8 41.28 9.66 6.73 2.77 8.69 5.95 19.271 4.346 202 Z 14 3.82 4.87 202 65 60 1.4 301.0 36.3 29.53 5.70 7.82 2.71 10.19 6.00 10.072 2.567 202 Z 15 4.09 5.21 202 65 60 1.5 321.7 38.6 31.56 6.08 7.82 2.71 10.19 6.00 11.310 2.737 202 Z 16 4.35 5.54 202 65 60 1.6 342.4 41.0 33.58 6.46 7.81 2.70 10.19 5.99 12.559 2.905 202 Z 18 4.88 6.21 202 65 60 1.8 383.3 45.6 37.60 7.19 7.80 2.69 10.19 5.98 15.051 3.236 202 Z 20 5.40 6.88 202 65 60 2.0 423.8 50.1 41.57 7.91 7.79 2.68 10.19 5.97 17.486 3.560 202 Z 23 6.17 7.86 202 65 60 2.3 483.8 56.6 47.45 8.96 7.78 2.66 10.19 5.96 20.984 4.034 202 Z 27 7.19 9.16 202 65 60 2.7 562.3 64.9 55.16 10.32 7.76 2.64 10.19 5.94 25.403 4.642 232 Z 15 4.44 5.66 232 65 60 1.5 446.1 38.6 38.14 6.08 8.84 2.60 11.70 5.99 13.022 2.734 232 Z 16 4.73 6.02 232 65 60 1.6 474.8 41.0 40.59 6.45 8.83 2.59 11.70 5.99 14.500 2.903 232 Z 18 5.30 6.75 232 65 60 1.8 531.7 45.6 45.45 7.19 8.82 2.58 11.70 5.98 17.450 3.234 232 Z 20 5.87 7.48 232 65 60 2.0 588.1 50.1 50.27 7.91 8.81 2.57 11.70 5.97 20.342 3.558 232 Z 23 6.71 8.55 232 65 60 2.3 671.8 56.6 57.42 8.96 8.79 2.55 11.70 5.95 24.526 4.031 232 Z 25 7.27 9.26 232 65 60 2.5 726.8 60.8 62.13 9.64 8.78 2.54 11.70 5.94 27.221 4.338 262 Z 16 5.11 6.50 262 65 60 1.6 634.6 41.0 48.07 6.45 9.83 2.50 13.20 5.98 16.333 2.901 262 Z 18 5.73 7.29 262 65 60 1.8 710.9 45.6 53.85 7.18 9.82 2.49 13.20 5.97 19.763 3.231 262 Z 20 6.34 8.08 262 65 60 2.0 786.6 50.1 59.58 7.90 9.81 2.47 13.20 5.96 23.138 3.555 262 Z 23 7.26 9.24 262 65 60 2.3 898.9 56.6 68.08 8.95 9.79 2.46 13.20 5.95 28.051 4.028 262 Z 25 7.86 10.01 262 65 60 2.5 972.9 60.8 73.69 9.63 9.78 2.45 13.20 5.94 31.236 4.335 262 Z 29 9.06 11.54 262 65 60 2.9 1118.9 69.0 84.75 10.96 9.76 2.42 13.20 5.92 37.442 4.930 302 Z 20 7.86 10.02 302 90 82 2.0 1355.9 132.9 88.70 15.15