USER GUIDE TB-9006 Overhead Air Ionizer 991A Made in the Installation, Operation and Maintenance United States of America SCS offers the following parts and accessories for the Overhead Air Ionizer: Item Description 991A Overhead Air Ionizer with 120V North American Power Cord 991A-U Overhead Air Ionizer with 230V UK Power Cord 991A-E Overhead Air Ionizer with 230V European Power Cord 991A-F Overhead Air Ionizer Replaceable Filters, 6 filters/box 991A AIR FILTER Overhead Air Ionizer Air Filters Retainer (1 per fan) Figure 1. SCS 991A Overhead Air Ionizer 991A LIGHT Overhead Air Ionizer Task Light Description Fluorescent Lamp (2 per blower) The SCS Overhead Air Ionizer 991A is designed for use with sensitive electronic components where electrostatic Installation discharge (ESD) is a problem. The Overhead Air Ionizer Unpacking: Carefully remove the equipment from the 991A provides fast static charge decay efficiency over carton and inspect contents. Empty the carton to insure an entire work surface area. Equipped with task lighting, that small parts are not discarded. an ionization indicator light, and an integrated heater, it offers user-friendly operation while helping protect even Installing: The Overhead Air Ionizer 991A should the most sensitive components from ESD damage. The be located 18 to 30 inches above the work surface SCS 991A Overhead Ionizer meets the required limits with center fan directly above the critical area. There of ANSI/ESD S20.20 tested per ANSI/ESD STM3.1 or should be no crossflow of air between unit and the work ESD TR53. surface. Drafts from air conditioning and heating air • Rapidly neutralizes static charges outlets can affect ionization performance. • Covers an extended area with ionized air • Inherently balanced to 6V Mounting: The Overhead Air Ionizer 991A may be • Integrated heater and task lights mounted using adjustable mounting brackets or “S” • Ionization indicator light hooks provided. The mounting brackets are designed • AC technology for stable performance for use on a variety of surfaces such as: perforated • Built-in emitter cleaner for easy maintenance steel angle, metal framing, and on wire shelving (see diagrams on next page). The Overhead Air Ionizer 991A produces an air flow that is rich in positive and negative ions. Directing the Place a lock washer and flat washer on the lock knobs air flow on an object that has a static electricity charge and secure the unit using center holes on mounting will neutralize the charge. If the object has a positive tab. Be sure to install a fiber washer as shown in the static charge, it will draw negative ions from the air flow. diagrams. The “S” hooks provide for chain mounting or If the object has a negative static charge, it will draw mounting on wire shelving. Install the overhead ionizer positive ions from the air flow. The ions are attracted unit as shown below using outer holes on mounting to the oppositely charged object and will neutralize the tabs. Chain and additional mounting hardware (not electrostatic charge on the object. supplied) must have a minimum safe working load rating of 20 pounds. The SCS Overhead Air Ionizer 991A features both inherent self balance technology and a built-in Note: Prior to installing the Overhead Air Ionizer 991A, emitter point cleaner. The Overhead Air Ionizer 991A the compact fluorescent bulbs must be installed. The operates on AC technology to provide stable balance bulbs are placed inside the packaging material to performance over long periods of use. The Overhead prevent breakage during shipment. Remove both (2" x Air Ionizer 991A provides fast charge decay directly 11") lamp access panels on rear of unit with a ¼" nut under the unit for targeted work surface coverage. driver or flat blade screwdriver. Unpack the bulbs and The Overhead Air Ionizer 991A requires very little install by inserting the bulb into the socket and press maintenance to ensure electrostatic charge is controlled until it “clicks” into place. Replace the lamp access within the work surface area. panels. SCS - 926 JR Industrial Drive, Sanford, NC 27332 • (919) 718-0000 • Website: StaticControl.com TB-9006 Page 1 of 4 January 2016 © 2016 DESCO INDUSTRIES, INC. Employee Owned Performance - Discharge Times Performance Discharge time in seconds under fan (18") is typically Hex Screw Fender Washer under 6 seconds. Wire Shelving Link Chain (Not Provided) (Not Provided) Troubleshooting Lock Washer Hex Nut This information provides a quick troubleshooting “S” Hook Mounting Bracket Flat Washer reference for the Overhead Air Ionizer 991A. Should Lock Washer any of these possible solutions not solve the problem, Lock Knob contact SCS. “S” Hooks Wire Shelving Hex Nut Problem Cause Solution Lock Washer Perforated Steel Angle Unit fails to operate Power cord not Plug in to specified Metal Frame and Nut (Not Provided) (Not Provided) connected voltage source Mounting Bracket Lock Washer Hex Screw Unit fails to operate Faulty AC ground Replace line cord Hex Screw Mounting Bracket Flashing fault light Power incorrectly Cycle power to the Flat Washer Flat Washer Lock Washer Lock Washer supplied to unit unit using the unit’s Lock Knob Lock Knob key switch Metal Frame Perforated Steel Angle Flashing fault light Power incorrectly Ensure that properly supplied to unit grounded recepticle is used Figure 2. Mounting the SCS Overhead Air Ionizer 991A Fault light on Dirty or damaged Clean tips using steady emitter tips, integrated brush Electrical: With the SCS Overhead Air Ionizer 991A incorrectly calibrated mounted in place over the intended work surface, plug Excessively long Dirty or damaged Clean tips using the male end of the IEC power cord into a properly discharge times emitter tips, integrated brush grounded 120-240 VAC 50/60 Hz receptacle. If an incorrectly calibrated extension cord is necessary, use only a 3 wire properly Excessively long Slow fan speed or Increase the fan speed grounded one that matches the plug type that comes discharge times ionizer is located too or move the ionizer with the blower. far from target closer to the target Unit fails to hold Dirty or damaged Clean tips using setpoint emitter tips integrated brush Operation Fan is slow Fan speed is set slow Adjust fan control Adjustments clockwise Activate the Overhead Air Ionizer 991A by turning FAN SPEED knob clockwise, out of the OFF position. The IONIZATION INDICATOR will illuminate to indicate Maintenance the presence of ionized air. Set air flow as desired by General Maintenance rotating the FAN SPEED knob. If warm air is desired The SCS Overhead Air Ionizer 991A has been designed for operator comfort, set WARM AIR switch to the with low maintenance in mind. The only regular ON (|) position. If light is desired, turn on task lights maintenance suggested is emitter point cleaning, ion by setting LIGHTS switch to the ON (|) position. To balance checking and ion output checking. Emitter point clean ion emitter points, rotate the POINT CLEANER cleaning takes only seconds. The Overhead Air Ionizer knob at each air outlet clockwise to the OFF position 991A contains a balancing circuit that is inherently self (approximately one turn) and release. balancing. This circuit compensates for dirt build-up on emitters, emitter point wear, line voltage fluctuations The time required to neutralize a static charge on an and variations in air velocity. Scheduled checking of the item in the air stream depends on fan speed. Setting a ion output and balance should be considered to assure higher fan speed reduces time required to neutralize a quality audit requirements. static charge. Emitter Cleaning When using the SCS Overhead Air Ionizer 991A unit To clean the ion emitters, simply rotate the point cleaner in an electronics assembly area, the ionized air stream knob located at center of each outlet clockwise to the should cover as much of the work area as possible. The OFF position (approximately one turn) and release. constant flow of ionized air will help prevent items such The spring-loaded point cleaning brush will return to its as work surfaces, tools, materials and components from parking spot. Recommended frequency of cleaning is developing a static charge. Charged items introduced once a week. into a work area will be neutralized and will remain neutral while in the ionized air stream. SCS - 926 JR Industrial Drive, Sanford, NC 27332 • (919) 718-0000 • Website: StaticControl.com TB-9006 Page 2 of 4 © 2016 DESCO INDUSTRIES, INC. Employee Owned Air Inlet and Outlet Cleaning Be sure to keep the button The air inlet grill on the top of the unit and the ionized pressed while removing the air outlets should remain clean to prevent restriction probe from the charge plate. of air flow. They can be cleaned with a soft brush or The display on the Static vacuum. Clean the air inlet grill and ionized air outlets Sensor 718 will indicate a once every three months or more often if needed. positive or negative charging Remove the air filter element from the top of the unit voltage (1.1kV minimum). If a by unsnapping the filter retainer. Rinse the filter in plain voltage of less than ±1.1kV is water while gently squeezing. If the dirt is stubborn, displayed, check to see if the wash the filter in mild soap and water then rinse. Blot low battery indicator on the Air the filter dry with paper towels and allow to dry. Reinstall Ionizer Test Kit 718A Charger filter on air inlet and secure by snapping the filter is illuminated. If illuminated, retainer in place. replace the battery in the charger. If the unit continues to supply an incorrect voltage to the charge plate, Optional Air Filter Cleaning please contact SCS for additional instructions. Remove the air filter element from the top of the unit by unsnapping the filter retainer.