Ocean Observatories Initiative Regional Scale Nodes Regional Scale Nodes Instrument Test Procedure Document: 4160-66182-1901 ADCPT-2 4830-68073 First Article Test Test: First Article Test of Acoustic Doppler Current Profiler RSN Part-Serial Number: 4830-68073-0001 Mfg. Part Number: _________ Mfg. Serial Number:_________ Firmware Version: _________ Version 2-00 Prepared by University of Washington for the Ocean Observatories Initiative November 15, 2012 Ocean Observatories Initiative Regional Scale Nodes Document Control Sheet Version Release Date Description By 1-00 2012-07-25 ADCPT-JB FAT Procedure G. Dietrich 2-00 2012-11-15 Released C. McGuire Filename: 4160-66182-1901-ADCPT-2_4830-68073_First_Article_Test_RSN.doc 2/43 Ocean Observatories Initiative Regional Scale Nodes Signature Page This document has been reviewed and approved for release. RSN Senior System Engineer: . Filename: 4160-66182-1901-ADCPT-2_4830-68073_First_Article_Test_RSN.doc 3/43 Ocean Observatories Initiative Regional Scale Nodes Table of Contents 1. Test Overview ................................................................................................................................... 5 1.1. Test Plan ...................................................................................................................................... 5 1.2. Test type ..................................................................................................................................... 5 1.3. Test Description ......................................................................................................................... 5 1.4. Test Location .............................................................................................................................. 5 1.5. Test Equipment .......................................................................................................................... 6 1.6. Test Input Data .......................................................................................................................... 6 1.7. Test Output Data ....................................................................................................................... 6 1.8. Test Safety .................................................................................................................................. 6 1.9. Preconditions .............................................................................................................................. 6 1.10. Test Report .............................................................................................................................. 7 2. Test Procedure .................................................................................................................................. 7 2.1. Pre-Test Instructions ................................................................................................................. 7 2.2. Calibrated Equipment Record................................................................................................... 7 2.3. Inspection and Document Review ........................................................................................... 8 2.4. Communication Interface, Software & Version ..................................................................... 9 2.5. Power-on Function Check ....................................................................................................... 10 2.6. 100% Pressure Leak Check .................................................................................................... 16 2.7 Corrosion Mitigation Test ........................................................................................................ 18 2.8 Insulation Resistance Test ...................................................................................................... 22 2.9 Electrical Characterization Test ............................................................................................... 27 2.10 200 Hour Burn-In ................................................................................................................. 31 2.11 Full Functionality Test .......................................................................................................... 34 2.12 Cleaning and Storage Prep ................................................................................................. 36 3. DOORS Requirement Verification Matrix ..................................................................................... 38 4. Test Completion .............................................................................................................................. 42 4.1. Notes and Remarks ................................................................................................................. 42 5. Attachments .................................................................................................................................... 43 Filename: 4160-66182-1901-ADCPT-2_4830-68073_First_Article_Test_RSN.doc 4/43 Ocean Observatories Initiative Regional Scale Nodes 1. Test Overview 1.1. Test Plan Use this Test Procedure in conjunction with Test Plan 4160-66182-000. If an instrument fails testing, it shall be documented and dispositioned using the APL RSN NC Record (Form 4010- 66052). 1.2. Test type Mark all that apply, after completion of procedures: # Type Applicable Y/N 1 Requirements Verification Y 2 Developmental N 3 Integration N 4 Interface N 5 Stability Y 6 Performance Y 7 Validation Y 8 Acceptance Y 9 Other Y 1.3. Test Description This procedure details the process of verifying basic correct operation and fulfillment of requirements prior to integration into RSN platforms and assemblies. Testing includes: basic power on and functional testing, electrical characterization, pressure testing, corrosion mitigation testing, insulation resistance testing, and burn-in. 1.4. Test Location APL RSN Laboratory facilities in Benjamin Hall and Henderson Hall unless otherwise specified. Filename: 4160-66182-1901-ADCPT-2_4830-68073_First_Article_Test_RSN.doc 5/43 Ocean Observatories Initiative Regional Scale Nodes 1.5. Test Equipment List all electronic equipment used to perform the test procedures. # Equipment Calibration Req’d Y/N 1 Power Supply: Agilent N6705 power analyzer YES 2 Multimeter: Fluke 87-V multimeter YES 3 Computer: Laptop running BBtalk N/A 4 Insulation Tester: Fluke 1507 insulation tester YES 5 Fluke K-Type Thermocouple Probe NO 6 American Marine Inc. Salinity Monitor s/n: Q502050 NO 7 RS232 48VDC breakout cable N/A 1.6. Test Input Data Specific input data needed is defined within each particular test section. 1.7. Test Output Data Specific output data needed is defined within each particular test section. 1.8. Test Safety All electrical equipment shall be handled and operated by qualified personnel in a manner consistent with best safety practices. Pressure testing shall be done by trained personnel only and it shall be done according to required procedures and practices put in place by the institution managing the pressure test facility. 1.9. Preconditions N/A Filename: 4160-66182-1901-ADCPT-2_4830-68073_First_Article_Test_RSN.doc 6/43 Ocean Observatories Initiative Regional Scale Nodes 1.10. Test Report All test procedure sections must be completed. Fully populating the supplied data input fields constitutes a test report. 2. Test Procedure 2.1. Pre-Test Instructions Step Description Results Verification 2.1. 1 Test Conductor is to review the following Steps with Test Team members. 2 The Steps in each Test Section shall be performed in order. If a Step cannot be performed as noted, the situation is to be resolved before proceeding. 3 The Test Sections shall be performed in order unless directed otherwise in by the Test Engineer, except that Section 2.11 shall be performed last. 4 Initial/sign each step successfully completed. Sign-offs and data entry shall be made using black or dark blue ink. 5 Corrections and as-run revisions to the procedure (“red lines”) shall be marked through with a single line to maintain legibility of the original. Corrected or added information or text may be written in at the point of change or as a foot note. Revisions shall be initialed and dated. 2.2. Calibrated Equipment Record Step Equipment ID. No. Record Calibration Verification 2.2. or Serial No. Due Date 1 Fluke 1507 insulation tester 2 Agilent N6705 power analyzer Filename: 4160-66182-1901-ADCPT-2_4830-68073_First_Article_Test_RSN.doc 7/43 Ocean Observatories Initiative Regional Scale Nodes 3 Fluke 87-V multimeter 4 Pressure gauge on test chamber 2.3. Inspection and Document Review Step Description Results Verification 2.3. (Notes, IMS #, etc.) 1 Review supplier’s documentation. Purchase Order: Verify Part, Model & Serial Number, configuration, Mfg. P/N & S/N: material, connectors, and attachments per the Specification, P.O. and supplier’s documentation. 2 Review supplier’s Calibration Certificate. Certificate #: Verify the ranges and accuracies of the instrument meet the specification requirements. Attach copy of Certificate in Section 4. 3 Review material certifications. Review acceptable: Review the supplier’s material certification and verify the material is correct per the Purchase Order and supplier’s documentation. 4 Visual inspection of instrument. Condition acceptable: Verify instrument is free from damage. Verify dimensions, material appearance, and connectors or other attachments are correct per the P.O. and supplier’s documentation. 5