Thermal Ceramics Thermal Ceramics Duct Wrap 2x2 Duct Wrap 2x2 or Duct Wrap 2x2+ Duct Wrap 2x2 or Duct Wrap 2x2+ Typical Insulation Pin Layout Through Penetration System 1 or 2 Hour Grease Duct Duct Wrap 2x2+ For Duct Spans > 24" Wide To Prevent Blanket Sag Commercial Kitchen Grease Duct Fire Protection Systems Product Data & Installation Guide NFPA 96 IMC 1. Product Description Thermal Ceramics Duct Wrap 2x2 and Duct Wrap 2x2+ are foil- encapsulated, non-combustible, inorganic, flexible fireproofing wraps specifically tested and designed to provide a 1 or 2 hour fire rated enclosure for commercial kitchen grease ducts in compliance with AC 101 (ASTM E2336) grease duct test standard. Duct Wrap 2x2 or 3. Physical Characteristics Duct Wrap 2x2+ is in compliance with the: Duct FireMaster Unit Size Units/ Wt./ • Uniform Mechanical Code Fire Protection Ctn. Ctn. • International Mechanical Code Product • Uniform Building Code Duct Wrap 2x2 Roll 2" x 24" x 20' 1 52 lbs. for zero clearance to combustibles and shaft alternative. The differ- (50 mm x 610 mm x 6 m) (24 kg) Installation Pin Layout Figure 2 Drawing # FMDW2004-0 Duct Wrap 2x2+ ence between the two wrap systems is the core material basic Duct Wrap 2x2 Roll 2" x 48" x 20' 1 103 lbs. 1 Vertical section chemistries. Duct Wrap 2x2 is a high temperature ceramic fiber Duct Wrap 2x2+ (50 mm x 1.2 m x 6 m) (47 kg) 2 Access door insulating blanket composed of primarily alumina and silica and Duct Wrap 2x2+ is a low biopersistence alkaline-earth silicate wool. Duct Wrap 2x2 Roll 2" x 6" x 20' 3 61 lbs. 3 10 or 12 gauge steel insulation pins Duct Wrap 2x2 and Duct Wrap 2x2+ materials are classified by Duct Wrap 2x2+ (50 mm x 152 mm x 6 m) (28 kg) Collar Note: The integrity of Duct FireMaster Product is limited Omega Point Laboratories and Underwriter’s Laboratories Listing to the quality of the installation. and Follow-up Service Program to ensure uniform thickness and Color White blanket with silver foil encapsulation density specifications, thus providing required fire ratings as tested. Thermal Ceramics Duct Wrap 2x2 and Duct Wrap 2x2+ are proven 4. Specifications performance alternatives through extensive testing to 1 and 2-hour This specification guide covers the application of Thermal Ceramics Duct Wrap 2x2, Duct Wrap 2x2+ Duct FireMaster Fire Protection Per ICBO ER-4975; Testing per ASTM E 814 Per ICBO ER-4975; Testing per ASTM E 814 fire-resistance rated shaft enclosures. With its excellent insulating Thermal Ceramics Figure 4A Drawing # RB0100510 Figure 4B Drawing # RB0100510 capability of withstanding fire temperatures up to 2000°F to 2300°F Product, and an approved silicone firestop sealant. (1093°C to 1260°C), it protects combustible constructions at zero Application Fire Enclosure System Through Duct Wrap 2x2 or Duct Wrap 2x2+ 1 Duct 1 Duct clearance for commercial kitchen grease ducts in tight congested Resistive Penetration Access Door System Commercial Kitchen Grease Duct 2 Two layers Duct Wrap 2x2 or Duct Wrap 2x2+ 2 Two layers Duct Wrap 2x2 or Duct Wrap 2x2+ areas. When the duct penetrates fire rated walls and floors, an Rating System 3 Scrap pieces of Duct Wrap 2x2 or Duct Wrap 2x2+ 3 Scrap pieces of Duct Wrap 2x2 or Duct Wrap 2x2+ approved silicone firestop sealant used in combination with Duct Grease Ducts 1 or 2 2 layers, 2” Duct Wrap 2x2 or Duct UL C-AJ- Wrap 2x2 and Duct Wrap 2x2+ provides an alternate means of pro- hours Wrap 2x2+ perimeter and longitudi- 7119 4 Approved Through Penetration FireStop System 4 Approved Through Penetration FireStop System tection to rigid shafts by maintaining the integrity of the 1 or 2 hour nal overlap, 3” (75 mm), GD 509 F 5 Rated floor or wall 5 Rated floor or wall floor or wall assembly. Duct Wrap 2x2 and Duct Wrap 2x2+ are and UL G-18 resistant to mold growth in test conditions at 75-95% relative humid- ity (ASTM D6329). OPL No. GD 509F Figure 3 Drawing# FMDW2002-0 Note: The integrity of FireMaster Duct System is limited to Product Features 5. Performance the quality of the installation. 1 Door hole • Completely inorganic A. Duct Wrap 2x2 and Duct Wrap 2x2+ • Low biopersistent insulation with Duct Wrap 2x2+ 2 ¼" diameter all threaded rods Flammability (ASTM # 84/UL 723) • Does not contain low temperature fiberglass or mineral wool Foil: Flame spread 5 3 Access cover - 16 gauge • Shaft alternative to rigid board systems Smoke developed 5 4 Insulation pins - welded • Zero clearance to combustibles protection throughout the entire Blanket: Flame spread 0 enclosure system Smoke developed 0 5 One layer Duct Wrap 2x2 or Duct Wrap 2x2+ • Lightweight, flexible wrap saves labor Thermal Resistance R value per ASTM C 518 • Totally foil encapsulated system for protection against material 6 One layer Duct Wrap 2x2 or Duct Wrap 2x2+ 1" 4.15 per inch at 70°F (21°C) degradation, potential fire hazards and allows easy installation. overlap • Passive fire proof material does not shrink, become brittle, or lose B. Fire Stop Sealants 7 One layer Duct Wrap 2x2 or Duct Wrap 2x2+ 1" overlap fire fighting capabilities with age Tremco Inc. Fyre Sil sealant or Fyre-Sil S/L • Product markings on foil ensure proper material identification for 8 Speed clips Marketing Communications Offices North America - Sales Offices South America - Sales Offices Colombia Sealant (for floor assemblies only) Thermal Ceramics Americas Canada Argentina T: +57 (2) 2282935/2282803/2282799 easy inspections 9 Aluminum tape at edges T: (706) 796 4200 T: +1 (905) 335 3414 T: +54 (11) 4373 4439 F: +57 (2) 2282935/2282803/23722085 • Wide variety of through-penetration systems Specified Technologies Inc. Pensil 300 F: (706) 796 4398 F: +1 (905) 335 5145 F: +54 (11) 4372 3331 Guatemala Note: The integrity of Duct FireMaster Product is limited 10 Spool pieces for threaded rods Thermal Ceramics Asia Pacific Mexico Brazil T: +50 (2) 4733 295/6 • Resistant to mold growth Rectoseal 835+ Sealant to the quality of the installation. T: +65 6733 6068 T: +52 (555) 576 6622 T: +55 (21) 2418 1366 F: +50 (2) 4730 601 11 ¼" diameter wing nuts F: +65 6733 3498 F: +52 (555) 576 3060 F: +55 (21) 2418 1205 Venezuela 2. Applications HILTI Construction Chemicals, FS One Sealant Thermal Ceramics Europe United States of America Chile T: +58 (241) 878 3164 T: +44 (0) 151 334 4030 Eastern T: (800) 338 9284 F: (706) 796 4324 T: +56 (2) 854 1064 F: +58 (241) 878 6712 • 1 or 2 Hour Commercial Kitchen Grease Duct Enclosure Division of HILTI Inc. F: +44 (0) 151 334 1684 Western T: (866) 785 2738 F: (866) 785 2760 F: +56 (2) 854 1952 01.06/7 14-232/2.5M Thermal Ceramics 6. Listings • Butt Joint & Collar System - The adjacent blankets of both first layer using the Overlap Wrap Telescope technique construction outer blanket wrap layer shall be turned down to eliminate sharp than or equal to 8" X 8" the following procedure may be used. 9. Limitations interior and exterior layers are firmly butted together with the exte- described in paragraph "A" above with a minimum 3" (75 mm) over- edges or the excess length cut off. • The damaged section should be removed by cutting out a Agency Reference Standard/ File No. • Thermal Ceramics Duct Wrap 2x2 and Duct Wrap 2x2+ shall rior joints located 12" (305 mm) away from the interior joints. A 6" lap wrap. The second layer of Duct Wrap 2x2 or Duct Wrap 2x2+ square or rectangular that includes the damaged area and be installed in accordance with the installation instructions Underwriter’s Laboratories Grease Duct Enclosures (HNKT): G-18; Grease Duct Access Door Installation (see figure 3) (150 mm) wide collar made from Duct Wrap 2x2 or Duct Wrap may be held into place with filament glass tape 1½" (38 mm) from does not exceed 8" in width or length. • Multiple steel ducts in a single enclosure are not permitted for Through Penetration Firestop System Four galvanized steel threaded rods, ¼" diameter (6.35 mm) by 4½" (XHEZ): C-AJ-7119 2x2+ is centered over each exterior joint, overlapping each blan- each blanket edge and in the center of the blanket as a temporary • A repair section should be cut from a section of Duct Wrap commercial kitchen grease ducts to 5" long (113 to 127 mm) are welded to the duct at the corners of 3 ket by 3" (75 mm) as shown in figure 1. The collar overlaps itself hold until the mechanical banding or pinning and clip attachment 2x2 and Duct Wrap 2x2+ that is 1" wider and 1" longer than • Minimum /8" (9.3 mm) diameter all thread steel rods do not Omega Point Laboratories 11660-2, 11660-4 the door opening. Four 4" (100 mm) long steel tubes fit over the with a 3" (75 mm) perimeter overlap. method is in place. (figure 1) the damaged area that has been removed. Cut edges of the have to be insulated threaded rods to hold the door to the duct and protect the wrap from International Code Council ICC ESR 2213 blanket shall be taped to prevent the exposed edges of the • 2 & 3 Sided Wrap System - When space does not allow for a full C. Butt Joint / Collar Installation damage as the door is removed. Four 5" (125 mm) long 12 gage • The integrity of Duct Wrap 2x2 and Duct Wrap 2x2+ systems is NFPA 96 Section 4.3.1, 2004 Edition (TIA-04-2) insulation from wicking moisture or grease into the material.