EN7528563-00 07 - 2017 LGN power DYNACIAT Instruction manual EN CONTENTS PAGE 1 INTRODUCTION 2 15 INSTALLATION ANTIFREEZE PROTECTION 13 2 SHIPMENT OF THE UNIT 3 16 ELECTRICAL CONNECTIONS 13 3 RECEIPT OF GOODS 3 16.1 Power connection 13 3.1 Checking the equipment 3 16.2 Connection to the air-cooled condenser. 14 3.2 Identifying the equipment 3 16.3 Customer connection for remote 4 SAFETY INSTRUCTIONS 4 control functions. 15 5 MACHINE COMPLIANCE 4 17 CONTROL AND SAFETY DEVICES 16 17.1 Electronic control and display module 16 6 WARRANTY 4 17.2 Main functions 16 7 UNIT LOCATION 4 17.3 Safety device management 16 8 HANDLING AND POSITIONING 5 17.4 Phase controller kit 17 17.5 Location of the safety sensors and devices 18 9 LOCATION 6 17.6 Adjusting the control and safety devices 19 9.1 Location of the unit 6 18 COMMISSIONING 19 10 OPERATING LIMITS 7 18.1 Commissioning 19 10.1 Operating range 7 18.2 Essential points that must be checked 20 10.2 Limits 7 19 TECHNICAL CHARACTERISTICS 21 10.3 Evaporator limits 7 10.4 Minimum/maximum water flow rates 7 20 ELECTRICAL SPECIFICATIONS 22 11 LOCATION OF THE MAIN COMPONENTS 8 21. SERVICING AND MAINTENANCE 23 12 MAIN COMPONENTS OF THE 21.1 Operating readings 23 REFRIGERATING CIRCUIT 8 21.2 Unit maintenance and servicing 23 13 HYDRAULIC CONNECTIONS 9 22 ECODESIGN 25 13.1 Diameters of the hydraulic connections 9 23 PERMANENT SHUTDOWN 25 13.2 Connections 10 24 TROUBLESHOOTING OPERATING 13.3 FLANGE/VICTAULIC adapter kit (OPTION) 10 PROBLEMS 26 14 REFRIGERANT CONNECTIONS 11 25 SYSTEM SCHEMATICS 27 14.1 General information 11 25.1 ooling installation with drycooler 27 14.2 Accessories 11 14.3 Routing and sizing 11 14.4 Installation 12 ORIGINAL TEXT: FRENCH VERSION EN - 1 1 INTRODUCTION DYNACIATpower LGN series water chillers are designed to meet the air conditioning requirements of residential and office buildings as well as the requirements of manufacturing processes. All the units are factory tested and checked. They are delivered with a nitrogen load. These units are sub-assemblies designed for integration in an installation, and as such conform to standards EN 60-204 - EN378-2 and the following directives: - Machinery 2006/42/EC - EMC 2014/30/EU - LVD 2014/35/EU - PED 2014/68/EU: (not applicable to sub-assemblies) DYNACIATpower LGN 700V to 1000V 1100V to 1200V 1400V to 1800V 2100V to 2400V Category II III II III Pressure and temperature: Test pressure (TP): because of the harmful effects it has on the unit, this test is carried out on a model representative of all 3 x PS assemblies in compliance with § 5.3.2.2 a and 6.3.3 iii of standard 378-2. Shipment temperature: DYNACIATpower 700V to 2400V → Min. -30°C - Max. +50°C. Storage temperature: DYNACIATpower 700V to 2400V → Min. -30°C - Max. +50°C. Operating temperature: Refer to the section entitled "10 Operating limits" in this manual. Technicians who install, start up, operate and service the unit must possess the necessary training and certifications, understand the instructions given in this manual and be familiar with the specific technical characteristics of the installation site. If they are to work on the unit's refrigeration circuit, such training and certification must meet the requirements of Regulation (EC) 842/2006. EN - 2 2 SHIPMENT OF THE UNIT During shipment, the unit must be securely strapped in place to prevent it moving and to protect it from damage. If the unit is shipped in a container, the container must be easy to load and unload. Do not use these accessories to lift the device. 3 RECEIPT OF GOODS 3.1 Checking the equipment Check the unit for any damage or missing components upon delivery. Note any damaged or missing parts on the delivery slip. IMPORTANT: EN You must notify the carrier of any damage and/or missing parts by registered letter within three days of the delivery date. Furthermore, ensure the unit is not stored in an outdoor location exposed to the elements. 3.2 Identifying the equipment • Name plate: Each unit has a manufacturer's name plate (A) bearing the unit's identification number (serial number) and description. A Make sure this information matches that on the order. Ref. produit/Item Nbr Designation/Description 3025218.286250 LGN 1100Z R410A An(Year) N. Serie/Serial Nbr No Produit 02087517/0003 Refrigerant kW Absorbee/Imput kW Poids/Weight kg R410A82 KW 1161 KG Refrigerant kg Tension/Voltage Temperature Min/Max 36 + 36 3 50HZ 400V CF NOTICE BP/LP Mini PSM/MOP Intensite/Current AIP 1.4 BAR / 22.6 BAR 204 A 44 HP Maxi PSM/MOP Pression/Pressure Test No CE 29 BAR / 29.5 BAR PT=3XPS CF NOTICE 30, av Jean Falconnier 01300 CULOZ (FRANCE) Tél.: 33-(0)4-79-42-42-42 www.ciat.com Made in France Markings (data plate, punch marks, labels) must remain visible. They must not be altered, removed or modified. Key: - Désignation/Description: Unit type. - An(Year): Year manufactured - N° série/Serial Nbr: Production number (please state this number in all correspondence) - Refrigerant: Refrigerant fluid type. - Refrigerant kg: Refrigerant fluid, capacity in kg - BP/LP Mini / PSM/MOP: For the low pressure circuit: - BP/LP. Mini = Minimum operating pressure in bar. - PSM/MOP = Maximum permissible pressure in bar. (OP as per PED 2014/68/EU) - HP Maxi PSM/MOP: For the high pressure circuit: - HP. Maxi = Maximum operating pressure in bar. - PSM/MOP = Maximum permissible pressure in bar. (OP as per PED 2014/68/EU) - kW Absorbee/Input kW: Power input in kW. - Tension/Voltage: Power supply. - Intensite/Current A: Nominal current in A. - Pression/Pressure Test: See § "Pressure and temperature" on the previous page - Poids/Weight kg: Operating weight of the unit in kg. - Temperatures Min/Max: See § "Pressure and temperature" on the previous page. - IP: Machine electrical protection rating. - No CE: Notified Body number. Please include the identification number in all correspondence. EN - 3 4 SAFETY INSTRUCTIONS To avoid any risk of accident during installation, start-up and adjustments, the following equipment specifics must be taken into account: - Pressurised refrigerant circuits - presence of refrigerant - Presence of electrical voltage Only experienced and qualified persons may work on such equipment. The recommendations and instructions in this manual and on each drawing provided with the unit must be followed. In the case of units with pressure equipment or components, we recommend that you contact your professional organisation for information on the regulations that apply to operators or owners of pressure equipment or components. The specifications of this equipment or components are given on the name plate or in the regulatory documentation provided with the product. A fire protection device is fitted as standard on the units. IMPORTANT: Before working on the unit, ensure the power has been disconnected at the main disconnect switch in the unit's electrical cabinet. 5 MACHINE COMPLIANCE Refer to the document entitled "Declaration of incorporation" supplied with your equipment. The installer is responsible for making the refrigerant connections between the CIAT unit and the condenser. He has full responsibility as Manufacturer (1) of the installation with regard to the Pressure Equipment Directive (PED). He must compile the technical dossier to allow the system to be certified in compliance with the PED and issue the customer with the certificate of conformity for the installation. The CIAT system start-up procedure is carried out once the assembly completion notice has been sent with the order acknowledgement of receipt and the installation's certificate of conformity. This official document states that the installation has been set up in compliance with the requirements of decree no. 99-1046 dated 13 December 1999 and with the installation and operating conditions set out in section II of the modified order dated 15 March 2000. The checks carried out by CIAT during system start-up are only functional and do not release the installer from his responsibilities with regard to the PED. (1) Manufacturer: The party responsible for designing and manufacturing equipment for sale on the market under its own name. 6 WARRANTY The warranty is effective for a period of 12 months from the date the unit is first commissioned into service provided said date occurs within three months of the invoice date. It is effective for a period of 15 months from the unit invoice date in all other cases. NOTE: Refer to our general terms and conditions of sale for further information. 7 UNIT LOCATION These units are typically used for refrigeration and are not required to withstand earthquakes. Earthquake resistance has therefore not been checked. Before setting up the unit in its intended location, the installer must check the following points: - These units are designed to be installed and stored inside a machine room that is sheltered from frost and the elements. Failure to do so will incur the loss of the manufacturer's warranty. - The surface area of the ground or structure must be strong enough to bear the unit's weight. - The unit must be perfectly level. - There must be sufficient free space around and above the unit to allow servicing and maintenance (see dimensional drawing provided with unit). - The room housing the unit must comply with the requirements of regulation EN 378-3 and other specifications applicable at the installation site. - The selected location must not be liable to flooding. - Sound level: • Our units are designed to operate quietly. • In the installation design, you must take into account the interior environment for radiated noise and the building type for airborne and solid-borne noise transmission.