Make the RIGHT CHOICE! The Global Network Marketing Support Marketing Support & Production Center Make the RIGHT ISCAR has global manufacturing facilities in each of the following countries: In Europe In the Americas In Asia France Argentina South Korea Germany Brazil China CHOICE Italy United States Israel A Global Metalworking Company Spain In a world of different languages and different bring ISCAR personnel and facilities as close as possible mentalities, it is important to have a fully equipped, to customer production sites. Switzerland knowledgeable local supplier to meet your needs. Many of our subsidiaries have fully equipped training Turkey ISCAR knows this. We have subsidiary offices and agents centers. These centers are dedicated to providing a local Hungary located in 52 major industrial countries. In some of the location where metalworking personnel can be trained larger countries, regional offices have been opened to in the latest techniques and products for metal removal. Slovenia Wind Turbine Components Major Components 1 Rotor blade 8 Nacelle Modern wind turbines employ four major component The tower supports the rotor and nacelle and raises them assemblies - the rotor, nacelle, tower, and balance of to a height where higher wind speeds maximize energy system. The rotor includes blades which are used to extraction. Modern utility-scale wind turbine towers are 2 Rotor hub 9 Yaw drive harness wind energy and convert it into mechanical typically up to ~160 meters (~525´) high, with blades energy and a hub to support the blades. In addition, that measure up to ~130 meters (~426´) in diameter 3 Pitch system 10 Yaw motor most wind turbines have a pitch mechanism to rotate and rotor and nacelle assemblies weighing several and change the angle of the blades, based on the hundred tons. Additional balance-of-station components 4 Main bearing housing 11 Tower wind speed and the desired rotating speed. at ground height are required to gather, control and The nacelle is the structure that contains, encloses transmit power to the grid interconnection. The diagram 5 Main shaft and supports the components that convert mechanical below provides a schematic view of a wind turbine and energy into elecricity. These components include its major components. 6 Gear box generators, gearboxes and control electronics. 7 Generator Rotor Nacelle with Gearbox Blades and Generator Swept Area Rotor of Blades Diameter Hub Height ~160 Meter Tower (~525´) 7 1 6 5 4 8 Underground Electrical Foundation Connection (Front View) (Side View) 2 Wind Turbine Major Componets 3 9 Wind power, one of the most developing industries of contributes to the advancement of new windmill the past two decades, continues to grow and is becoming technologies and components. 10 the largest source of renewable energy. ISCAR is committed to the ongoing development of Wind power has the potential to supply a significant state-of-the-art cutting tools and machining methods portion of the global demand for sustainable energy, in order to provide its customers with the most without creating a negative environmental impact. productive, profitable and competitive manufacturing solutions for the wind power industry. The increasing importance of wind power energy 11 Modern commercial-sized turbines are typically three-bladed designs. These are manufactured from Rotor Blade fiberglass reinforced polyester with epoxy resin binder. New materials such as carbon fiber are being introduced, which provide the high strength-to-weight ratio needed for Milling - Slotting (Roughing) modern wind turbine blades. The Drilling 1 Range: Ø80 - 250 mm (Ø3.15 - 9.84") length of a typical turbine blade Range: Ø8 - 25.9 mm (Ø.315 - 1.02”) 3 can reach 60 meters long, installed in 5 MW machines! Slotting cutters with tangentially SUMOCHAM comprises a mounted inserts for precision shallow revolutionary clamping system that grooving and slotting applications. enables improved productivity Semi-standard PCD tipped inserts output rates, while enabling more on request. insert indexes. P M K N S H 3 Drilling Range: Ø12 - 80 mm (Ø.472 - 3.15”) 1 These drills are designed with twisted coolant 3 channels, allowing a strong body with excellent resistance to torsion and very efficient chip evacuation. Semi-standard PCD tipped inserts are available on request. P M K N S H 3 2 Face Milling (Finishing) 2 Range: Ø63 - 125 mm (Ø2.48 - 4.92”) High speed dynamic balanceable face mills for machining aluminum casting and carbon fiber materials, with interchangeable PCD brazed cartridges. P M K N S H 3 The rotation platform of the blade pitch system is made of cast iron. ISCAR has all the right technological Blade Adapter solutions for the production of blade adapters. Face Milling Drilling 1 Range: Ø16 - 315 mm (Ø.63 - 12.4”) Range: Ø8 - 25.9 mm (Ø.315 - 1.02”) 3 HELIDO is a family of tools for 90° milling. SUMOCHAM comprises a revolutionary The HELIDO H490 ANKX rectangular inserts clamping system that enables have 4 helical right-hand cutting edges. improved productivity output rates, while enabling more insert indexes. 3 P M K N S H 3 3 3 P M K N S H 3 3 3 3 3 4 1 2 Face Milling Drilling 2 Range: Ø63 - 315 mm (Ø2.48 - 12.4”) Range: Ø12 - 80 mm (Ø.472 - 3.15”) 4 16 economical cutting corners for These drills are designed with twisted Fast Metal Removal. Fine pitch 45° coolant channels, allowing a strong face mills are designed body with excellent resistance to for high table speed. torsion and very efficient chip evacuation. P M K N S H P M K N S H 3 3 3 3 3 3 3 3 Adjusts the angle of the blades by rotating a bearing at the root of each blade. The blade bearing enables to Blade Bearing control power and slow the rotor. Made of bearing steel. Gear Gashing Slotting for Roughing and Finishing Operations Inner Boring of 1 Range: Ø300 - 420 mm (Ø11.81 - 16.53”) Bearing Roll 4 Gear slotting cutters with tangentially mounted inserts are excellent for rough and finishing a variety of teeth A line of external and internal profile modules. tools, as well as large-sized inserts for the heavy duty applications. P M K N S H 3 3 3 3 3 P M K N S H P M K N S H 3 3 3 3 1 Drilling Ceramics - Hard Turning 2 Range: Ø12 - 80 mm (Ø.472 - 3.15”) Finishing Operation 5 2 These drills are designed with twisted IN23 - 40 - 50 HRc coolant channels, allowing a strong IN22 - over 50 HRc body with excellent resistance to torsion IN420 - over 50 HRc and very efficient chip evacuation. 5 4 6 3 P M K N S H 3 3 3 3 3 P M K N S H P M K N S H P M K N S H 3 3 3 3 3 3 CBN - Hard Turning 3 External Rough Turning Finishing Operation 6 A line of external and internal tools, IB50 - 45 - 65 HRc as well as large-sized inserts for (interrupted cutting) heavy duty applications. IB10H - 58 - 65 HRc IB10HC - 58 - 65 HRc (continuous cutting) P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H 3 3 3 3 3 3 3 3 The hub is made of a cast iron case. It generally connects the three blade rotational assembly to a linear low Rotor Hub speed shaft, which connects to the turbine’s gearbox. Most modern turbine hubs contain a pitch system to adjust the angle of the blades by rotation of a bearing at the root of Shouldering each blade, to control power and Mill Threading 1 Range: Ø16 - 125 mm (Ø.63 - 4.92”) slow the rotor as required. Range: Ø4 - 20 mm (Ø.157 - .787”) 4 4 cutting corners, tangential geometry Solid carbide thread mills for the 5 for Fast Metal Removal at very high production of small internal material removal rates. threads. The thread mills feature a short 3-tooth cutting zone with 3 flutes and a released neck between the cutting P M K N S H zone and the shank. 3 3 3 P M K N S H 3 3 3 3 3 Chamfering 6 Drilling 2 Range: Ø8 - 25 mm (Ø.315 - .984”) Range: Ø8 - 25.9 mm (Ø.315 - 1.02”) 5 1 A family of tools with shanks that have SUMOCHAM comprises a revolutionary unique interchangeable heads for a clamping system that enables variety of milling applications including improved productivity output rates, ball nose, straight shoulder, slitting and while enabling more insert indexes. slotting applications. 2 4 P M K N S H P M K N S H 3 3 3 3 3 3 3 3 3 3 3 Rough Pocketing Back Milling 3 Range: Ø16 - 125 mm (Ø.63 - 4.92”) Range: Ø100 - 250 mm (Ø3.94 - 9.84”) 6 Trigon double-sided insert with 6 edges (FST slotting cutters) ISCAR’s combines HELIDO’s strength and tangential slot milling cutters use FEEDMILL’s special geometry to cutting inserts with 4 cutting edges. facilitate milling at very high feeds. They are suitable for high table feeds, resulting in increased productivity. P M K N S H 3 3 3 P M K N S H P M K N S H 3 3 3 3 3 3 The hub is made of a cast iron case. It generally connects the three blade rotational assembly to a linear low Rotor Hub speed shaft, which connects to the turbine’s gearbox. Most modern turbine hubs contain a pitch system to adjust the angle of the blades by rotation of a bearing at the root of Face Milling each blade, to control power and Milling slow the rotor as required.