Solutions for Textile Industry Textile MARKETS & APPLICATIONS Textile 3 Textile Preparation Process Page 4 to 9 Spinning & Yarn Finishing Page 10 to 17 Fabric production Page 18 to 21 The widest range of solutions for Textile processing and machinery Bonfiglioli also provides solutions for: Being one of the leading companies in drive technology and a reliable long-term partner with extensive know-how in the textile machine sector, Bonfiglioli drive FOOD & BEVERAGE specialists work side by side with your machine experts to develop tailored and PROCESSING forward-thinking integrated solutions for your requirements. This covers the entire drive including solutions for Industry 4.0 Applications. LOGISTICS & INDUSTRIAL CRANES Our drive system portfolio has the suitable features to respond to the demanding environment typical of the textile sector, characterized by air polluted by fibers, high ambient temperatures and management of occasionally mains failures. PACKAGING PROCESSES This, combined with a comprehensive range of Professional Services, enables us to fulfill your requirements with tailored solutions aimed at minimizing the WAREHOUSE & Total Cost of Ownership of plants through significant reduction of maintenance MATERIAL HANDLING efforts, energy consumption, and process downtimes. www.bonfiglioli.com Products for all types of textile applications: • Bale opening • Synthetic Yarn extrusion • Doubling & Twisting • Cleaning & Blending • Roving • Dyeing • Carding • Ring spinning • Direct warper/Beaming machine • Pre drawing • Air-jet spinning • Weaving • Lapping • Rotor spinning • Warp knitting • Combing • Winding • Cutting machine 4 Preparation Process Cleaning & Blending 1 Page 6 Synthetic Yarn Extrusion Page 9 4 Carding Page 7 2 www.bonfiglioli.com Textile 5 Combing Page 8 3 6 Preparation Process Cleaning & Blending 1 Bonfiglioli product range presents the suitable features to operate in the harsh environment conditions, such as high dust and humidity, typical of the preparation phase. The matching motor and frequency inverter combinations ensure an optimized cleaning and blending process with an effective removal of impurities and dust while minimizing material waste and a homogeneous intermingling of fibers. BSR Series BX Series Active Cube and Synchronous Reluctance Asynchronous IE3 Motors Agile Series Motors Smart inverters Benefits Benefits • Reduced total cost of ownership (TCO) • Reliability and robustness Benefits • Retrofit solution thanks to IEC design • Different options like encoder and • Mounting and cooling according to • Reliability and robustness mechanical brake the environment: Standard, ColdPlate, Feedthrough or Liquid Features Features • Controlled process speed for the • High energy efficiency of the drive system • IE3 Efficiency class quality of the production material class up to IES2 • Power range: 0.75 to 22 kW • Enabling high efficiency for the inverter, • Motor efficiency class up to IE4 • Nominal speed range: 0 to 1500 rpm as 4 motor and gearbox combination • Eco-friendly pole motor • Two packages available: High Efficiency and Features High Output • Wide power range from 0.25 to 400 kW • Power range: 0.37 to 18.5 kW • Coated PCBs (as standard or option) • Low rotor inertia • Closed loop or open loop control • Low heat dissipation • Adjustable torque limitation • High speed range: 0 to 4500 rpm (max) • Optional Fieldbus connectivity • High torque at zero speed Optional Encoder evaluation in Active • High Output motors have a reduced frame Cube Series up to two sizes if compared with IM • Optimized compatibility with Active Cube 410 frequency inverter series • Effective torque and speed control (also at low speed) without encoder Textile 7 Carding 2 Bonfiglioli provides complete solutions for carding machines with features designed to respond to the demanding environmental conditions typical of the textile sector, such as humidity, dust, and dirt. In particular, the Agile and Active Cube inverters are specifically designed to operate in harsh environments and ensure the necessary level of control for a highly effective constant speed carding process and controlled fiber transport, allowing for excellent use of raw materials and a consequent high sliver quality. BSR Series BX Series Active Cube and Synchronous Reluctance Asynchronous IE3 Motors Agile Series Motors Smart inverters Benefits Benefits • Reduced total cost of ownership (TCO) • Reliability and robustness Benefits • Retrofit solution thanks to IEC design • Different options like encoder and • Mounting and cooling according to • Reliability and robustness mechanical brake the environment: Standard, ColdPlate, Feedthrough or Liquid Features Features • Controlled process speed for the • High energy efficiency of the drive system • IE3 Efficiency class quality of the production material class p to IES2 • Power range: 0.75 to 22 kW • Enabling high efficiency for the inverter, • Motor efficiency class up to IE4 • Nominal speed range: 0 to 1500 rpm as 4 motor and gearbox combination • Eco-friendly pole motor • Two packages available: High Efficiency and Features High Output • Wide power range from 0.25 to 400 kW • Power range: 0.37 to 18.5 kW • Coated PCBs (as standard or option) • Low rotor inertia • Closed loop or open loop control • Low heat dissipation • Adjustable torque limitation • High speed range: 0 to 4500 rpm (max) • Optional Fieldbus connectivity • High torque at zero speed Optional Encoder evaluation in Active • High Output motors have a reduced frame Cube Series up to two sizes if compared with IM • Optimized compatibility with Active Cube 410 frequency inverter series • Effective torque and speed control (also at low speed) without encoder 8 Preparation Process Combing 3 The comber machine represents a crucial step in the process to obtain high quality yarns. Bonfiglioli offers high-performance IP65 asynchronous motors in combination with Active Cube or Agile frequency inverters, which ensure optimally coordinated combing movements for a smooth, controlled fiber treatment to achieve effective parallelization and straightening of curled fibers and removal of residual impurities. BSR Series BX Series Active Cube and Synchronous Reluctance Asynchronous IE3 Motors Agile Series Motors Smart inverters Benefits Benefits • Reduced total cost of ownership (TCO) • Reliability and robustness Benefits • Retrofit solution thanks to IEC design • Different options like encoder and • Mounting and cooling according to • Reliability and robustness mechanical brake the environment: Standard, ColdPlate, Feedthrough or Liquid Features Features • Controlled process speed for the • High energy efficiency of the drive system • IE3 Efficiency class quality of the production material classup to IES2 • Power range: 0.75 to 22 kW • Enabling high efficiency for the inverter, • Motor efficiency class up to IE4 • Nominal speed range: 0 to 1500 rpm as 4 motor and gearbox combination • Eco-friendly pole motor • Two packages available: High Efficiency and Features High Output • Wide power range from 0.25 to 400 kW • Power range: 0.37 to 18.5 kW • Coated PCBs (as standard or option) • Low rotor inertia • Closed loop or open loop control • Low heat dissipation • Adjustable torque limitation • High speed range: 0 to 4500 rpm (max) • Optional Fieldbus connectivity • High torque at zero speed Optional Encoder evaluation in Active • High Output motors have a reduced frame Cube Series up to two sizes if compared with IM • Optimized compatibility with Active Cube 410 frequency inverter series • Effective torque and speed control (also at low speed) without encoder Textile 9 Synthetic Yarn Extrusion 4 The Bonfiglioli drive portfolio suitable for this application includes IP65 asynchronous motors, synchronous motors with high protection class IP65 and IP67, and synchronous reluctance motors up to IE4 Super Premium efficiency class for optimal performance and energy saving. The Active Cube and Agile inverter series have features such as high overload capability for starting, precise speed control, and robust strength that make them well suited for the demanding environment typical of the textile sector, which is characterized by humidity, dust, and dirt. Both of these series are designed for use in high temperature environments and available with dedicated cooling concepts and coated printed circuit boards. A Series BSR Series Active Cube and Helical bevel gearbox with Synchronous Reluctance Agile Series Motors BMD Series Smart inverters Permanent magnet Benefits • Reduced total cost of ownership (TCO) Benefits servo motor • Retrofit solution thanks to IEC design • Mounting and cooling according to • Reliability and robustness the environment: Standard, ColdPlate, Benefits Feedthrough or Liquid • High efficient solution Features • Controlled process with torque or • Robust • High energy efficiency of the drive system speed control for the quality of the • Compact class up to IES2 production material • Motor efficiency class up to IE4 Features • Reliable ramp up and ramp down process • Eco-friendly • Motor efficiency up to IE4 to ensure continuous material properties • Two packages available: High Efficiency and • Sensorless control available • High efficiency as inverter, motor and High Output • Wide range of feedback devices gearbox combination • Power range: 0.37 to 18.5 kW • Modular design • Low rotor inertia Features • Optimized servo package • Low heat dissipation • Wide power range from 0.25 to 400 kW • Parking brake (optional) • High speed range: 0 to 4500 rpm