USOO895.0465B2 (12) United States Patent (10) Patent No.: US 8,950.465 B2 Lin et al. (45) Date of Patent: Feb. 10, 2015 (54) ALUMINUMALLOYS, ALUMINUMALLOY (2013.01); C22C 21/00 (2013.01); C25D II/04 PRODUCTS AND METHODS FOR MAKING (2013.01); C25D 1 1/18 (2013.01) THE SAME USPC .......................... 164/113; 164/69.1; 164/76.1 (58) Field of Classification Search (71) Applicant: Alcoa Inc., Pittsburgh, PA (US) USPC ........................................ 164/69.1, 76.1, 113 See application file for complete search history. (72) Inventors: Jen C. Lin, Export, PA (US); James R. Fields, Export, PA (US); Albert L. Askin, Lower Burrell, PA (US); Xinyan (56) References Cited Yan, Murrysville, PA (US); Ralph R. U.S. PATENT DOCUMENTS Sawtell, Gibsonia, PA (US); Shawn Patrick Sullivan, Oakmont, PA (US); 2,612,666 A 10/1952 McGarigal ........................ 22.68 Janell Lyn Abbott, New Stanton, PA 2,885,286 A 5/1959 Weber et al. .................... 75/138 (US) (Continued) (73) Assignee: Alcoa Inc., Pittsburgh, PA (US) FOREIGN PATENT DOCUMENTS (*) Notice: Subject to any disclaimer, the term of this EP O845812 6, 1998 patent is extended or adjusted under 35 EP 12O5567 5, 2002 U.S.C. 154(b) by 0 days. (Continued) (21) Appl. No.: 13/694,457 OTHER PUBLICATIONS Filed: Dec. 3, 2012 Banghong, H., et al., “Development of Precision Forming Technolo (22) gies for Magnesium Components. Singapore Institute of Manufac (65) Prior Publication Data turing Technology, Precision Metal Forming Group, Process Tech nology Division, pp. 1-8, (2001). US 2013/O160963 A1 Jun. 27, 2013 (Continued) Related U.S. Application Data (62) Division of application No. 127657,099, filed on Jan. Primary Examiner — Kevin P Kerns 12, 2010, now Pat. No. 8,349,462. (74) Attorney, Agent, or Firm — Greenberg Traurig, LLP (60) Provisional application No. 61/187,183, filed on Jun. 15, 2009, provisional application No. 61/221,943, (57) ABSTRACT Decorative shape cast products and methods, systems, com (Continued) positions and apparatus for producing the same are described. Int. Cl In one embodiment, the decorative shape cast products are (51) nt. C. produced from an Al Ni or Al Ni-Mn alloy, with a tai B22D 7/00 (2006.01) lored microstructure to facilitate production of anodized B22D 25/00 (2006.01) decorative shape cast product having the appropriate finish C22C2L/00 (2006.01) and mechanical properties. (Continued) (52) U.S. C. 8 Claims, 60 Drawing Sheets CPC ................ B22D 25/00 (2013.01); B22D 1700 (29 of 60 Drawing Sheet(s) Filed in Color) raxWoxersawww.-------layered 342e A Prepare i- snai citer layer - - Strifice : Micrestructure iiaisie secord layer 3. tickass 3S M W- tos-s-serview - --- tailed blended finish Select alloy and/or ---wouvs. sier layer L. 3G ificestructure 3. woxox-wa-waxmwa or. yM-MmM Cior series 430 US 8,950.465 B2 Page 2 Related U.S. Application Data 2002/0185790 Al 12/2002 Klingensmith et al. ........ 266/81 2003/00004.09 A1 1/2003 Blake et al. ......... ... 101.454 filed on Jun. 30, 2009, provisional application No. 2003/0.138730 A1 7/2003 Bennett et al. .. 430,2721 61/269,660, filed on Jun. 26, 2009, provisional appli- 2003.0143485 A1 7/2003 Bennett et al. ............. 430,278.1 cation No. 61/160,631, filed on Mar. 16, 2009, provi- 2003/0194572 Al 10/2003 Cooper et al. ................ 428,457 S1onalional appapplication No. 61/145.416,s I u. Yu’s filed on Jan.• 16u. 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