THE BILWINCO WAY E T MEAT Bilwinco supplies complete packaging solutions for the Case Ready industry. But we are more than a supplier of weighing and packaging solutions; we are your innovative business partner through every step of the process, from idea to operational packaging line. INDUSTRY Key arguments for a Bilwinco solution to your packaging needs: Bilwinco has been a market leader in the LESS GIVEAWAY – direct weighing ensures 20-30% weighing and packaging industry since 1955. less giveaway compared to traditional weighers At our company headquarters in Skander- HIGHER CONSTANT THROUGHPUT of difficult borg, Denmark, we develop and build indi- products with Linear Drive vibration (Patent pend- vidual solutions for our customers worldwide. ing), keeping productivity high and product quality Our experience is your guarantee that a Bil- unmatched winco packaging solution is always tailored to your particular demands. LOWEST COST OF OWNERSHIP(COO) on the market Contact us TURNKEY At Bilwinco we have people specialised in packaging solutions for the Meat industry. We are eager to begin the dialogue with you PACKAGING which will ultimately result in the perfect pack- aging line for your Meat products. May we SOLUTIONS suggest that you give us a call! At the heart of the matter lies our conviction that you GREASY know your products, and your markets, better than anyone else. Our task is simple; we listen, we ob- serve and then we operationalise your knowledge, STICKY by building packaging lines matching your expecta- tions. We call it the Bilwinco way. FRAGILE The weigher is the pivotal unit in the multihead weigher packaging line. The speed and efficiency OPERATIONA of the weigher defines the gross output of the en- tire line – and we are multihead weigher experts! The Bilwinco Revolution multihead weigher series is LISING YOUR state-of-the-art technology from start to finish and Meeting the Meat packaging challenge the only weigher that excels with greasy, sticky or fragile foodstuffs. Practical tests have shown gross - The Bilwinco Way KNOWLEDGE productivity increases of up to 10-15% compared BILWINCO A/S to our competitors when processing difficult prod- Our packaging lines consist of a custom-built Bil- ucts. Sverigesvej 9 winco weighing line combined with the packaging The improvements are accomplished through re- P.O. Box 419 solution of your choice. Our strength is our intimate finements of every step of the operational process, 8660 Skanderborg knowledge of the available packaging solutions, not least the improved hygiene, which in itself and how they interact with our state-of-the-art mul- amounts to up to 50% less downtime for cleaning Denmark tihead weighers. By choosing us as your turnkey during product changeovers – particularly impor- Tel: +45 86 51 06 66 contract supplier you eliminate many of the expen- tant in hygiene-sensitive industries such as meat sive variables inherent in the process. You define the processing. Fax: +45 86 51 06 11 task at hand once, to one partner, and we design Email: [email protected] the whole packaging line. Once the line is opera- tional you have only one service number to call; www.bilwinco.com ours. www.bilwinco.com www.bilwinco.com www.bilwinco.com www.bilwinco.com MEAT MEAT MEAT FRESH FROZEN MARINATED CUTS MEAT PRODUCTS Challenges Challenges Solution Challenges • Must be packed to high accuracy levels • Must be heavy duty and robust equipment for • Marinated beef or pork is difficult to move and running large frozen items 24/7 tends to stick to every surface • Must look good in the tray – post-weighing styling is often called for • Must meet fixed weight demands with virtually • Marinated products pose extra challenges to the no rejects cleanability of the weigher • Hygiene must be perfect for the shelf life to be The Bilwinco Human Ma- guaranteed chine Interface (HMI) is • Freezer buffering is essential in case of line • Frequent product and packaging changeovers intuitive to use, is cleaning change overs mean frequent cleaning and frequent distribution • Frequent product changeovers require distribu- friendly and has optional Many customers in the case tool changes too tion tool flexibility and easy cleanability ports for surveillance video • Must be quickly adaptable to different packing ready industry choose the input. It also supports (op- weights/containers mobile Bilwinco weighing • In mechanically aided product transport systems Solution tional) online accessibility solutions due to the extra the meat and the marinade tends to become sepa- for quick software updates flexibility and the improved Due to the direct weighing, self-adjusting and -tar- or centralised production Solution cleanability of such a setup rated, making the output quality unpredictable. ing properties of our weighing lines our accuracy stats generation Very high accuracy at the weigher level makes our is unsurpassed. And our custom-built distribution weighing lines optimally suited for fixed weight pro- Solution tools ensure accurate placing in the product recep- duction runs. Our superior workmanship and parts Our new radial feeder vibrators can be set to vibrate tacle every time, while our new recess-free chassis policy ensures minimum unplanned downtime, and at the natural frequency of the product, something design makes cleaning and daily hygiene a breeze the built-in buffering system keeps product frozen in that will keep any product moving! This means no – a factor that, together with the interchangeable the event of a packing line bottleneck situation. And particular considerations are necessary upstream of distribution tools, also contributes to our fast pro- The Bilwinco 2DT4 distri- finally, all Bilwinco packaging solutions have the the weigher. It is also extremely hygienic; our tests duct changeover times. bution tool accurately and shortest and smoothest changeovers in the industry! have shown reductions in cleaning times of up to expediently apportions the 50% compared to comparable products, and with product onto the trays or the custom-built interchangeable distribution tools into the bags the changeover times are reduced even more. Fur- thermore, with the BW Revolution Series even the most difficult and/or sticky product will be moving along at top speed! 1) Storage Hoppers 3) Multihead weighers 5) Thermoformer distribution tool 7) Washing station 9) Tray filling tool 11) Check weigher 1) Mobile infeed conveyor 3) Multihead weigher 5) Vertical form filler 7) Metal detector 9) Packing table 1) Storage hopper 3) Mobile multihead weigher 5) Tray conveyor 7) Tray sealer 9) Metal detector 2) Infeed conveyors 4) Platform with rails for MHW positioning 6) Thermoformer 8) Vertical form filler 10) Tray sealer 12) Labeller 2) Storage hopper 4) Filling tool with reject 6) Check weigher 8) Labeller 2) Infeed conveyor 4) Tray denester 6) Tray filling tool 8) Check weigher 10) Labeller 3 7 2 4 3 4 5 1/2/3/6 7 8/9 10 2 5/6 1 8 9/10 11/12 1 4/5 6/7 8 9 www.bilwinco.com www.bilwinco.com www.bilwinco.com MEAT MEAT MEAT FRESH FROZEN MARINATED CUTS MEAT PRODUCTS Challenges Challenges Solution Challenges • Must be packed to high accuracy levels • Must be heavy duty and robust equipment for • Marinated beef or pork is difficult to move and running large frozen items 24/7 tends to stick to every surface • Must look good in the tray – post-weighing styling is often called for • Must meet fixed weight demands with virtually • Marinated products pose extra challenges to the no rejects cleanability of the weigher • Hygiene must be perfect for the shelf life to be The Bilwinco Human Ma- guaranteed chine Interface (HMI) is • Freezer buffering is essential in case of line • Frequent product and packaging changeovers intuitive to use, is cleaning change overs mean frequent cleaning and frequent distribution • Frequent product changeovers require distribu- friendly and has optional Many customers in the case tool changes too tion tool flexibility and easy cleanability ports for surveillance video • Must be quickly adaptable to different packing ready industry choose the input. It also supports (op- weights/containers mobile Bilwinco weighing • In mechanically aided product transport systems Solution tional) online accessibility solutions due to the extra the meat and the marinade tends to become sepa- for quick software updates flexibility and the improved Due to the direct weighing, self-adjusting and -tar- or centralised production Solution cleanability of such a setup rated, making the output quality unpredictable. ing properties of our weighing lines our accuracy stats generation Very high accuracy at the weigher level makes our is unsurpassed. And our custom-built distribution weighing lines optimally suited for fixed weight pro- Solution tools ensure accurate placing in the product recep- duction runs. Our superior workmanship and parts Our new radial feeder vibrators can be set to vibrate tacle every time, while our new recess-free chassis policy ensures minimum unplanned downtime, and at the natural frequency of the product, something design makes cleaning and daily hygiene a breeze the built-in buffering system keeps product frozen in that will keep any product moving! This means no – a factor that, together with the interchangeable the event of a packing line bottleneck situation. And particular considerations are necessary upstream of distribution tools, also contributes to our fast pro- The Bilwinco 2DT4 distri- finally, all Bilwinco packaging solutions have the the weigher. It is also extremely