Certified Roofing Torch Applicator Program Torch-applied Roof System Safety Student Manual 03/2020 Certified Roofing Torch Applicator Program—Torch-applied Roof System Safety Student Manual National Roofing Contractors Association Midwest Roofing Contractors Association 10255 W. Higgins Road, Suite 600 2077 Embury Park Road Rosemont, IL 60018-5607 Dayton, OH 45414 (847) 299-9070 Toll Free: (800) 497-6722 Fax: (847) 299-1183 Fax: (937) 278-0317 Email: [email protected] Email: [email protected] www.nrca.net www.mrca.org Published by the National Roofing Contractors Association and Midwest Roofing Contractors Association ©2018 by the National Roofing Contractors Association and Midwest Roofing Contractors Association All rights reserved Published 2018 Printed in the United States of America No part of this publication may be reproduced or distributed in any form or by any means or stored in a database or retrieval system without prior written permission of the publishers. 03/2020 Certified Roofing Torch Applicator Program Torch-applied Roof System Safety Student Manual 03/2020 Certified Roofing Torch Applicator Program—Torch-applied Roof System Safety Student Manual Table of Contents Preface Certified Roofing Torch Applicator Program ................................................................................................................. i Foreword ....................................................................................................................................................................... ii Purpose .......................................................................................................................................................................... ii Introduction Program Description ..................................................................................................................................................... 1 Key Learning Objectives ................................................................................................................................................ 2 New Industry Safety Practices ........................................................................................................................................ 2 My Favorite T-shirt ....................................................................................................................................................... 5 Section 1: General Requirements Training ......................................................................................................................................................................... 7 Personal Protective Equipment ...................................................................................................................................... 7 First Aid ........................................................................................................................................................................ 7 Fire Safety ...................................................................................................................................................................... 9 Fire Safety Tick-tack-toe .............................................................................................................................................. 17 Section 2: Pre-job Planning and Preparation Pre-job Inspections and Checklist ................................................................................................................................ 18 Identifying Hazards and Preventive Measures .............................................................................................................. 18 Job-site Hazards and Controls Matching ..................................................................................................................... 23 Section 3: Propane Tool and Equipment Safety Propane Gas Characteristics ......................................................................................................................................... 24 Torch Assemblies ......................................................................................................................................................... 24 Propane Cylinders and Valves ..................................................................................................................................... 26 Section 4: Application Safety Membrane Application ................................................................................................................................................ 31 Torch Equipment Operation ....................................................................................................................................... 31 Safe Torch Application Techniques ............................................................................................................................. 33 Application Hazard Recognition .................................................................................................................................. 38 Assembling a Roofing Torch Assembly ........................................................................................................................ 46 Section 5: Post-job Requirements and Duties Post-job Fire Watch ..................................................................................................................................................... 47 Other Post-job Requirements and Duties .................................................................................................................... 49 Ten Fire-watch and Post-job Basics ............................................................................................................................. 50 Appendix: Reference Materials Related Industry Organizations ................................................................................................................................... 51 Glossary ....................................................................................................................................................................... 52 Determining Propane Vaporization Capacities ............................................................................................................ 54 Daily Inspection Checklist ........................................................................................................................................... 55 Hands-on Performance Evaluation Form .................................................................................................................... 59 Training Evaluation Form ........................................................................................................................................... 61 03/2020 Certified Roofing Torch Applicator Program—Torch-applied Roof System Safety Student Manual PREFACE Certified Roofing Torch Applicator Program NATIONAL ROOFING CONTRACTORS ASSOCIATION 10255 W. Higgins Road, Suite 600 Rosemont, IL 60018-5607 (847) 299-9070 Fax: (847) 299-1183 MIDWEST ROOFING CONTRACTORS ASSOCIATION 2077 Embury Park Road Dayton, OH 45414 Toll Free: (800) 497-6722 Fax: (937) 278-0317 Email: [email protected] www.mrca.org Acknowledgement NRCA and MRCA thank the dedicated roofing industry professionals who volunteer to serve on the joint CERTA Task Force to oversee and maintain the CERTA program. 03/2020 i Certified Roofing Torch Applicator Program—Torch-applied Roof System Safety Student Manual Foreword Congratulations! Participating in the Certified Roofing Torch Applicator (CERTA) Program demonstrates you are committed to improving your personal safety and the safety of your co-workers. You also are elevating the professionalism of the entire roof- ing industry. This training program is designed to familiarize you with safety issues and concerns relating to the application of torch-applied roof systems and to directly affect your habits and behaviors during application. Torch-applied roof systems have been an important part of the roofing industry since the 1970s. Although safety concerns for torch-applied systems have been addressed in the past, personal injuries and property damage still occur. Whether for patchwork or installing a new roof system, most roofing workers use a torch at one time or another. However, many roofing workers have never received proper torch safety training. The results: Major fires, severe injuries and deaths have occurred because of careless roofing torch use. This manual cannot replace experience and should not be a substitute for a company’s written safety program. There also are state Occupational Safety and Health Administration regulations and local fire and building code requirements that are unique to your area and may not be included in this program. This training program manual is designed to promote safety in the application of torch-applied roof systems. It is intended for use by anyone with an interest in these systems, from managers and supervisors to foremen and roofing workers. It is a culmina- tion of efforts by contractors, manufacturers, suppliers and others who are dedicated to promoting safety. Always keep in mind that roofing is what we do, and safely is how we do it! Purpose The purpose of the CERTA program is to provide roofing professionals with the necessary safety training to enhance profession- alism and reduce personal injuries and property losses caused by the use of roofing torches. ii 03/2020 Certified Roofing Torch Applicator Program—Torch-applied