Ducted and Ducted Vertical Wine Cellar Cooling Systems Installation, Operation and Maintenance Manual D025, D050, D088, D0200 D050V, D088V Manufactured by: Syracuse, NY www.wineguardian.com www.airinnovations.com Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion. Please visit our web site for the most current version of the Wine Guardian manual and other literature. Wine Guardian is a registered trademark (2,972,262) of Air Innovations, Inc. Edition 04-2016 © Air Innovations 2016 Part No. 15H0127-00 1 TABLE OF CONTENTS Directory of Terms ........................................................................................................... 5 Illustrations ...................................................................................................................... 6 Receiving, Inspecting and Unpacking the Wine Guardian Unit ........................................ 7 Receiving and Inspecting the Unit ........................................................................................ 7 Review the Packing Slip to Verify ............................................................................................ 7 Check the unit for .................................................................................................................... 7 General Description ......................................................................................................... 8 Standard Specifications ................................................................................................. 9 The Wine Guardian Unit Contains ........................................................................................ 9 Accessories and Optional Equipment ............................................................................ 10 Heating Coils ........................................................................................................................ 10 Water Cooled Option ............................................................................................................ 10 Duct Collars and Flexible Ducts ............................................................................................ 10 Extended Compressor Warranty ........................................................................................... 10 Low Ambient Option.............................................................................................................. 10 Condensate Pump ................................................................................................................ 10 Humidifier and Humidistat ..................................................................................................... 10 High Ambient ........................................................................................................................ 10 Overview of the Wine Guardian Unit ........................................................................... 11 Overview Illustration of the Wine Guardian Unit .................................................................... 12 Overview Illustration of water-cooled system ........................................................................ 14 Wiring diagrams D025 and D050 .......................................................................................... 15 Wiring diagrams D088 and D200 .......................................................................................... 16 Wiring diagrams water-cooled D025 and D050 ..................................................................... 17 Wiring diagrams water-cooled D088 and D200 ..................................................................... 18 Wine Guardian Dimensional Data ......................................................................................... 19 Wine Guardian Specifications sheet ..................................................................................... 20 Safety ............................................................................................................................ 21 Safety Message Conventions ............................................................................................. 21 Danger .................................................................................................................................. 21 Warning ................................................................................................................................ 21 Caution ................................................................................................................................. 21 Lockout/Tagout Procedure .................................................................................................. 22 Safety Considerations ........................................................................................................... 22 Safety Hazards ..................................................................................................................... 22 Electrical Hazards ................................................................................................................. 22 Electrical Shock Hazards ...................................................................................................... 22 Hot Parts Hazards ................................................................................................................ 22 Moving Parts Hazards ........................................................................................................... 23 Equipment Safety Interlocks ................................................................................................. 23 Main Power Switch ............................................................................................................... 23 Installation ..................................................................................................................... 25 Pre-installation Test .............................................................................................................. 25 Air Flow Illustration................................................................................................................ 26 2 Part No. 15H0127-00 Planning the Installation................................................................................................. 27 Addressing Items in the Planning Process ............................................................................ 27 Performing a Pre-installation Check ...................................................................................... 27 Locating the Unit ................................................................................................................... 27 Grilles ................................................................................................................................... 28 Reducing Noise from the Unit ............................................................................................... 28 Installing the Unit Outdoors ................................................................................................... 28 Mounting the Unit .......................................................................................................... 29 Floor Mounting ...................................................................................................................... 29 Wall Mounting ....................................................................................................................... 29 Ceiling Mounting ................................................................................................................... 29 Installing the Condensate Drain Connection ......................................................................... 29 Installing the Drain Line ........................................................................................................ 30 Priming the Drain Trap .......................................................................................................... 30 Wiring the Unit for Power ............................................................................................... 30 Installing the Thermostat and Communication Cable .................................................... 32 Mounting the Remote Interface Controller ..................................................................... 32 Installation of the Wine Guardian Remote Sensor ......................................................... 34 Mounting the Remote Sensor ............................................................................................... 34 Joining Communication Cable ....................................................................................... 36 Changing Jumper Positions .................................................................................................. 36 Standard Controller Functions ....................................................................................... 37 Installing the Ductwork and Grilles ................................................................................ 42 Location of Supply and Return Grilles ................................................................................... 43 General Duct Recommendation ............................................................................................ 44 Using Ductwork ..................................................................................................................... 44 Cold Air to/from Wine Cellar .................................................................................................