FEED AND BIOFUEL ANIMAL FEED TECHNOLOGIES HOW CAN WE HELP FEED YOUR BUSINESS? Feeding and fueling the planet Dedicated to feeding and fueling the planet ANDRITZ is vital to ensuring a reliable global supply of aqua feed, animal feed, pet food, and biofuel. With full process lines accounting for half the world’s production of aqua feed and biomass alone, we continuously support leading producers in achieving the highest levels in safety, quality, and control from feedstock to final product. HOW CAN WE HELP FEED YOUR BUSINESS? 2 FEEDING AND FUELING THE PLANET 2 YOUR KNOW YOUR PRODUCT. 4 WE KNOW PRODUCTIVITY SUPPLIER OF KEY MACHINERY AND 6 COMPLETE PROCESS PLANT SOLUTIONS ENGINEERED ENGINEERED SUCCESS EFFICIENT FEED 8 PROCESSING TECHNOLOGY KEEP YOUR BUSINESS GROWING WITH 9 OUR GLOBAL SERVICE NETWORK ANDRITZ: ICELAND’S TOP FEED 10 FACTORY RISES FROM THE SEA GLOBAL SUPPLIER 12 – LOCAL PRESENCE LET’S FEED AND FUEL YOUR BUSINESS The future of food and energy is full of ambitious ideas such as novel nutrient blends, unique feed properties that boost conversion rates, and high capacity process lines that virtually eliminate waste. To seize upon these opportunities, feed and biofuel producers demand a partner they can trust to deliver the right production capacity with the right service and expertise today – and for decades to come. As a partner with more than 180 years of industry experience, no one knows more about these oppor­ tunities than ANDRITZ. From initial feedstock analysis to grinding, conditioning, and drying. From extrusion and pelleting all the way through to the largest parts and service supply chain on the planet. Together with leading producers in all major markets worldwide, our knowledge, services, and solutions continue to drive the evolution of tomorrow’s feed and biofuel production. 3 You know your product. We know productivity The ability to produce high quality, high­performance feeds efficiently and effectively, comes from the use of specialized processing tech­ nology and it is best when it comes from a company with an in­depth understanding of each step in the process. ANDRITZ manufactures and supplies all the machine in the feed pelle­ ting line and partners with each of our customers to design a solution that best matches their specific processing needs. ADVANCED TECHNOLOGIES need ­ ANDRITZ will take you smoothly from raw ma­ We are strongly committed to excellent performance terial intake to finished feed bulk loading. and the quality of our pro ducts, thus making us a strong partner for our customers. Our focus is on inno­ PROJECT MANAGEMENT vation and keeping up with the technological develop­ Our easy­to­operate plants, adaptable systems, short ments. We always strive to provide our customers with implementation times and proven performance make the newest technologies that will result in: us the stand out partner for the animal feed processes. • Better and more efficient production Our core competencies, leading technologies, and in­ • Minimizing operation cost ternational business units work together in perfect uni­ • Maximizing energy efficiency son. The ANDRITZ staff commitment and dynamics truly • Environmental protection considerations distinguish us from other suppliers. Experienced project managers teamed with specialized, subject area ex­ We give our customers the advanced technologies perts ensures that we exceed your expectations every that will ensure them a competitive advantage. time. Through outstanding performance, mastery of key process technologies, and engineering capabilities, FEED PROCESSING TECHNOLOGIES ANDRITZ has become a leading global supplier of pel­ Our pelleting plants are designed to provide the best leting equipment and systems. food safety and traceability results, assisting produc­ tion operations in meeting the hygiene and regulations Being the largest supplier worldwide of equipment to the requirements that assuring animal health and welfare. feed industry with more than 180 years of experience, five manufacturing facilities, and a global network of sales ANIMAL FEED and service companies, plus a supplementary world wide Our animal feed processing technologies appeal to distribution network, we are confident in claiming that both commercial feed millers producing for onward sale, ANDRITZ is able to supply the optimum technology solu­ as well as to farmers making feed for their animals. tion for any possible need in animal feed plants. Our pelleting technologies enable our customers to create their own unique recipes and combinations of WE OFFER ingredients – making sure that the animals are given the right amount of vitamins and protein. • Process line solutions • Unit machines COMPLETE PLANT SOLUTIONS • Technical consultancy Our solutions are simple and effective. We strive to be • Engineering services a “one­stop” all­round supplier for all pelleting needs. • Aftermarket service and support Whether it is individual process machines, complete processing lines, or spare parts and services that you 4 Extruder EFF lter OptiMix bucket coater elevator Extruder EFF lter OptiMix bucket coater elevator Flextex ExtruMax Twin 718 DFAK lter Flextex cbk cooler ExtruMax Twin 718 DFAK lter cbk cooler ECS ECS PM615 Separator PM615 Separator pcf cooler Drag conveyor pcf cooler Paladin Drag conveyor Pocket feeder Drum Sieve Paladin Pocket feederMixer Crumbler 2 way distributor 2 way distributor GM crumbler GM crumbler Disc Mills Crumbler FeedMax screw conveyor FeedMax screw conveyor Cooler Drum Coater VG crumbler Pulverizer dryer VG crumbler dryer MFS MFS sprout hammermill DA Mixers Multimill Multimill Disc Mills Crumbler Extruder EFF lter OptiMix bucket Feedexpander coater elevator Feedexpander Liquid dosing unit Mixer Liquid dosing unit Crumbler Drum Sieve grinder Pre Cleaner grinder Conditioner MAIN MACHINES IN THE ANIMAL FEED PROCESSING TECHNOLOGY Pellet mill Pocket Feeder Rotary valve sprout hammermill Optimill Conditioner CM SVP pellet millConditioner Flextex DA Mixers ExtruMax Twin 718 DFAK lter Rotary valve RS cbk cooler Rotary valve RS Optimill Cooler Drum Coater Optimill PulverizerCM conditioner CM conditioner Disc Mills SVPB Crumbler ECS Shredder Shredder PM615 Separator US 43“ SDDC conditioner Paladin CRT conditioner Roller mill CRT conditioner Roller mill 501 Ace OptiMix bucket Separator Post conditionerRoto Shaker Rotary valve Extruder Plan Sifter EFF lter Silo Unloader pcf cooler Pocket Feeder Conditioner Drag conveyor coater elevator sprout hammermill Paladin Pre Cleaner Pellet mill Disc Mills Conditioner DACrumbler Mixers Pocket feeder Extruder EFF lter OptiMix bucket pellet tester BioMax pellet testercoater elevator BioMax gear mill Pellet mill 2 way distributor US 38“ SPROUT Gear mill 501 Ace SVPB DFAK lter Flextex ExtruMax Twin 718 GM crumbler cbk cooler Outlet Slide Screw gearOutlet mill Slide Pellet millGyratory screener Outlet Slide PostSeparator conditioner Plan Sifter Roto Shaker sprout hammermillSilo Unloader FeedMax501 Ace screw conveyorECS Pocket Feeder DFAK lterRotaryDA Mixers valve Flextex PM615ExtruMax Twin 718 VG crumbler Conditioner dryer Separator cbk cooler Rotary Feed Dresser Optimix PM615 LM Pellet mill gear mill Pellet mill MFS ECS pcf cooler Screw Gyratory screener Outlet Slide Drag conveyor Paladin PM615 Pocket feeder Multimill Extruder HorizontalEFF lter cooler OptiMix FFS Extruder bucket Separator gear coatermill Pellet mill Rotaryelevator valve Pocket Feeder Feedexpander Conditioner 2 way distributor pcf cooler SMXD mixer FeedMax Separator Roto Shaker 501 Ace Drag conveyor Liquid dosingGM crumbler unit Horizontal cooler FFS Extruder Paladin Pocket feeder grinder Rotary Feed Dresser Flextex Mixer FeedMax screwCrumbler conveyor Drum Sieve ExtruMax Twin 718 DFAK lter LM Pellet mill cbk cooler 2 way distributor VG crumbler gear milldryer Pellet mill Rotary valve RS ECS Separator Roto Shaker GM crumbler 501 Ace Optimill CM conditioner MFS gear mill Pellet mill PM615 Cooler 5 Drum Coater ShredderPulverizer Separator FeedMax screw conveyor Multimill VG crumbler dryer Feedexpander CRT conditionerpcf cooler gear mill Pellet mill Roller mill Drag conveyor Paladin Pocket feederRotary Feed Dresser Liquid dosing unit LM Pellet mill MFS grinder gear mill Pellet mill 2 way distributor Pre Cleaner Pellet mill Conditioner Multimill BioMax pellet tester GM crumbler Feedexpander Rotary valve RS Optimill SVPB Rotary Feed DresserCM conditioner Outlet Slide FeedMax screw conveyor Liquid dosing unit Shredder LM Pellet mill VG crumbler dryer grinder Post conditionerCRT conditioner Plan Sifter Silo Unloader Roller mill MFS Multimill Rotary valve RS Optimill Gyratory screener Screw BioMaxCM conditioner Outlet Slide pellet tester Feedexpander Shredder Liquid dosing unit OutletCRT conditionerSlide grinder Roller mill Horizontal cooler FFS Extruder Rotary valve RS Optimill CM conditioner BioMax pellet tester Shredder CRT conditioner Outlet Slide Roller mill BioMax pellet tester Outlet Slide Supplier of key machinery and complete process plant solutions BULK INTAKE SYSTEM WITH ASPIRATION FILTER CONDITIONER Bulk intake hopper and conveying system. CM series for pre­conditioning with addition of liquids and steam, providing optimum mixing and retention INGREDIENTS SILOS AND HOPPER SCALES time. CRT series for controlled temperature and time, Hopper scales for weighing of individual ingredients in including first­in­first­out solutions for unmatched formula mixtures. feed hygiene. Hot start conditioning also avaliable. LIVE BIN FEED EXPANDER For pre­mixing of feed ingredients