Edge-Computing Accelerates the Transition to Smart Production Sites

Edge-Computing Accelerates the Transition to Smart Production Sites

MONITOUCH X1カタログ 表4 MONITOUCH X1カタログ 表1 Programmable Operator Interface Edge-computing accelerates the transition to smart production sites Sales company : Fuji Electric Co., Ltd. URL : www.fujielectric.com/ Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan Phone : +81-3-5435-7066 Fax : +81-3-5435-7475 Manufacturer : Hakko Electronics Co., Ltd. URL : www.monitouch.com/ 890-1 Kamikashiwano-machi, Hakusan, Ishikawa 924-0035, Japan Phone : +81-76-274-2144 Fax : +81-76-274-5136 E-mail : [email protected] 9055NE0 20090000000 MONITOUCH X1カタログ P2 MONITOUCH X1カタログ P3 The X1 series features the broad FA and IT connectivity and flexibility to digitize your factory. Integration with Microsoft Azure Microsoft SQL Server Utilization of IT systems OPC UA MQTT User Applications In addition to the HMI fucntions for operating and monitoring production machines, the X1 Since Windows is installed, Windows applications and user applications can be used achieves data linkage between FA and higher level IT or cloud systems via OPC UA and at production sites. MQTT connections. Applications can be run by switches on the HMI display and used freely at production sites. By connecting with MES and ERP systems, data visualization, improvement of productivity Data collection, processing and analysis can be conducted between production sites and optimization of production management can be conducted. and host systems, contributing to the digitization of your factory. Visibility and Inheritance of User-friendliness V-series Screen Assets A high speed CPU, high resolution LCD and PCAP touchscreen improve visibility and Screen assets created for the V-series can be converted for use in the X1 series. operability. The configuration software V-SFT Ver.6 can be used as well. A vectorized rendering engine allows for high quality scaling. Beautiful high quality screens MONITOUCH’s highly-developed communication drivers can be used for connection can be created regardless of the display resolution. with various equipment without programming. In addition to the communication and display functions of the MONITOUCH HMI, data processing and Positioning Operation Scheme analysis are available through connecting with user applications and the host system. X1 series Smart factory realization factors applicable area Production site Office Seamless connection Utilization of V9 series IT system between production sites MQTT applicable area user applications Manufacturing Cloud and IT systems equipment Data sharing*1 Database connection Cloud Data upload Data collection from Data processing (Microsoft Azure) production sites and transfer*2 Ethernet/ Data Data writing and OPC UA 2 3 Serial feedback distribution* * Manufacturing Linkage of equipment Production data linked FA and IT (Edge) with the host system Host system Manufacturing equipment Production data Remote access Data sharing with user applications Display and operation can be used easily (e.g. SCADA, of a HMI display*4 Production site data processing and analysis) PC Communication drivers of (FA) • Various communication functions • Windows installed *1 OPC UA MONITOUCH can be used. *4 It is necessary to install the VNC server application *2 MQTT • Linkage with cloud servers • User applications are fully on the X1 series. *3 To be developed utilized at production sites 02 03 MONITOUCH X1カタログ P4 MONITOUCH X1カタログ P5 The X1 series facilitates the implementation of smart factories that effectively utilize data. Compatible with OPC UA Server and Client Cloud (MQTT) Compatible • The X1 series is equipped with OPC UA server and client, so • Operation data, production data, status data, etc. are sent to the OPC UA client Simple data can be collected by connecting to both offices and cloud system via MQTT for collection and storage. It contributes Compatible connection production sites. Office with to the visualization and improvement of the factory. MQTT OPC UA server • Even if devices at the production site are incompatible with OPC and client • Since the system is linked with the Microsoft Azure platform, UA, the X1 series can fulfil the role of a gateway to OPC UA in various tools and frameworks of the cloud service can be used. Easy collection and order to transfer data to OPC UA clients in the host system. use of production data Cloud Linkage with Microsoft services via Azure IoT Hub (Microsoft Azure) • OPC UA enables data sharing between production sites and the OPC UA server OPC UA client is possible host system, and facilitates the standardization of equipment. Visualization, analysis, AI / Machine learning • Visualization • Prediction / • Progress management Status detection OPC UA • Diagnosis / Analysis • Cause analysis server • KPI management Switch Lamp Diagnosis Power Production PLC/controller sensor conversion site sensor Application example Application example Workpiece conveyor Pharmaceutical equipment The X1 series collects data from multiple machines at production sites and shares it with the host system via OPC UA. This helps to improve Increased efficiency and improvement of the production system is realized by connecting to the cloud and analyzing, visualizing and productivity and product quality, and it facilitates the standardization of equipment. Adoption of the X1 series for devices equipped with identifying trends of the collected data. Besides, it contributes to ensuring the security in pharmaceutical manufacturing by installing the industrial robots adds further value to the robots that contribute to factory automation. X1 series on pharmaceutical equipment that requires high-level security management. (OPC UA server) (OPC UA client) The X1 series can be used Data sharing for data sharing with the host between the production site Data of different processes and and host system machines are collected system via to the cloud system. X1 series OPC UA production management. Cloud System visualization using the cloud system contributes to the implementation Cloud tools of smart factories. PC MQTT MQTT MQTT X1 series X1 series X1 series Production management system By using the security function of the X1 series, the Engineering tool Data collection using Excel screen display and operation If engineering tools of Operation data of transfer robots can be linked to can be restricted according connected devices are Excel on the X1 via V-Server (our data collection to the security level. X1 series installed, it is possible to edit X1 series software). Graphs created by Excel can be and monitor the programs of displayed on the X1 by installing and linking Excel robots or PLCs through the X1 and V-Server. series. Bringing a PC into the Process A Process B Process C It is possible to use applications such as production site is no longer Excel on the X1 at the production sites. necessary. System configuration Cloud MQTT System configuration OPC UA client OPC UA X1 series Cloud tools OPC UA server Saved as Ethernet a DB file X1 series It is possible to enhance the security of the site by monitoring and recording the factory PC Production management system Ethernet To USB memory stick condition by network cameras and also by reviewing the video on the X1 series. Ethernet Data of devices which are not compatible Ethernet A DB file of the operation logs, which Serial with OPC UA can also be managed by the host system. prevents the alteration, saved on a USB memory stick can be converted into a CSV file by a dedicated tool. Robot PLC Switch Lamp Sensor Network camera Inverter PLC Switch Lamp Sensor 04 05 MONITOUCH X1カタログ P6 MONITOUCH X1カタログ P7 Operation Vector Graphics Vector graphics enable high quality and tailored screen creation as it allows the enlargement/reduction of parts while maintaining a clear image. Power-on Boot screen PLC Raster Image (Conventional Method) When you turn on the power, the HMI screen appears and you can use Color and density are the screen functions without being aware Succeeding broad connectivity specified for each pixel Enlarged of any Windows application. of MONITOUCH HMI Dedicated serial/Ethernet protocol Jagged edges HMI screen become visible when scaling Access to the DB and files using Printer Windows functions*1 Indicate “white, white, black, black, black, black, white, white …” Microsoft SQL Server Print out by Windows compatible printer Host system server Vector Image (New Method) Images are defined You can create by mathematical equations your own customized The screen returns to screen freely! Activate Windows applications from the HMI screen the HMI screen after closing Windows applications Images remain sharp by clicking the [x] and smooth in all sizes by changing the parameters Draw a circle by specifying the reference point and radius Alignment Data sharing with Excel *1 Engineering tool*2 Web browser display <circle cx=“150” cy=“150” r=“150”/> It is possible to maintain clear edges even after scaling to any size. (PLC monitoring (Network camera) and editing devices) *1 V-Server (our data collection software) is necessary. *2 Engineering tools of the connected devices are necessary. Application Alignment System Configurator Active applications can be aligned by pressing the button without using the keyboard or the mouse. This function helps you to switch multiple application windows easily and improves operability. “System Configurator” in the X1 series is for the installation of applications and Windows configuration. Thanks to System Configurator, Windows applications can be started and switched between easily by the buttons on the HMI screen without displaying the Windows screen. The X1 combines the power of a Windows IPC (industrial PC) with the in-depth control of a HMI. Standardized Web Browser Utilization of User Applications Windows applications can be freely operated at production sites. Once Since the X1 series is equipped with a web browser as engineering tools of production machines are installed on the X1 series, standard, it is possible to use the browser function in it is possible to edit and monitor the program through the X1 series Web monitoring system applications and IT systems. without bringing a PC to the production site.

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