REMS 4” DIE HEAD INSTRUCTION MANUAL THREADING ATTACHMENT For efficient threading of tapered pipe threads, nipple threading. Pipe threads 2 1/2 - 4” REMS 4” automatic die head. Threads up to 4” due to 5 threading dies and stepless automatically opening die head. No time consuming reverse. 4” DIE HEAD THREADING MACHINE THREADING MACHINE 0508 4 ANCRA www.ancranz.com Fig. 1 1 2 1 4 14 12 9 13 10 7 6 3 3 11 5 8 Fig. 2 Fig. 3 engeng engeng TranslationTranslation of theof the Original Original Instruction Instruction Manual Manual 1.1.3.1.1.3. Thread Thread length length standardstandard length length Fig. Fig.1 1 1.1.4.1.1.4. Nipple Nipple and anddouble double nipple nipple with REMS Nippelfix (automatic internal clamping) with REMS Nippelfix (automatic internal clamping) 2½ – 4”2½ – 4” 1 Supporting1 Supporting ring ring 8 Feed 8 Feed lever lever 2 Drive2 Drive tube tube 9 Chuck 9 Chuck 1.2. 1.2.Work Work spindle spindle speeds speeds 3 Set3 screwSet screw 10 10Pressure Pressure bolt bolt drivendriven by by 4 Drive4 Drive shaft shaft 11 11Cutting Cutting dies dies REMSREMS Tornado Tornado type type2000 2000 5 Support5 Support casting casting 12 12Die holderDie holder REMSREMS Tornado Tornado type type2010 2010 11 rpm11 rpm 6 Adapter6 Adapter ring ring 13 13Tightening Tightening wheel wheel REMSREMS Tornado Tornado type type2020 2020 7 Guide7 Guide arm, arm,front front 14 14Coolant Coolant supply supply tube tube 1.3. 1.3.Dimensions Dimensions L × BL ×× HB × H 400 ×400 430 × ×430 340 × mm340 mm GeneralGeneral Power Power Tool Tool Safety Safety Warnings Warnings 1.4. 1.4.Weight Weight in kg in kg WARNING WARNING 4” Automatic4” Automatic Die HeadDie Head 48 kg48 kg ReadRead all safety all safety warnings warnings and instructionsand instructions for use. for use.Failure Failure to observe to observe the warnings the warnings AccessoriesAccessories 5 kg 5 kg and instructionsand instructions for use for canuse leadcan leadto electric to electric shock, shock, fires fires and/o rand/o severer severe injuries. injuries. 1.5. 1.5.Note Note data data KeepKeep all safety all safety rules rules and andinstructions instructions for the for future.the future. Workplace-relatedWorkplace-related noise noise emissions emissions are determined are determined by the by type the typeof power of power unit employed.unit employed. 1) Work1) Work place place safety safety a) Keepa) Keep your your workplace workplace clean clean and andwell welllit. Untidiness lit. Untidiness or unlit or unlitwork work areas areas can can lead leadto accidents. to accidents. 2. 2.Operation Operation b) Keepb) Keep children children and otherand other persons persons away away when when using using the automatic the automatic die head. die head. 2.1. 2.1.Setting Setting up up DistractionsDistractions can leadcan leadto you to losingyou losing control control of the of device. the device. 2.1.1.2.1.1. REMS REMS 4” Automatic 4” Automatic Die HeadDie Head on REMS on REMS Tornado Tornado (all types) (all types) (Fig. (Fig. 2) 2) Take the tool holder off the REMS Tornado. Remount the oil tray and chip 2) Safety2) Safety of persons of persons Take the tool holder off the REMS Tornado. Remount the oil tray and chip trough. The two supporting rings (1) supplied already mounted on the drive a) Bea) cautious,Be cautious, pay attentionpay attention to what to what you areyou doing are doing and workand work reasonably reasonably and and trough. The two supporting rings (1) supplied already mounted on the drive tube (2) are the same. On one side each has a centring collar diameter 68 mm; responsibly.responsibly. Do not Do use not theuse automatic the automatic die head die head when when you areyou tired are tired or under or under tube (2) are the same. On one side each has a centring collar diameter 68 mm; on the other side each has a collar 64 mm in diameter. The 68 mm diameter the influencethe influence of drugs, of drugs, alcohol alcohol or medicines.or medicines. Just Justone carelessone careless moment moment when when on the other side each has a collar 64 mm in diameter. The 68 mm diameter centring collar is needed for the REMS Tornado machines. The drive tube is usingusing the automatic the automatic die head die head can leadcan leadto serious to serious injury. injury. centring collar is needed for the REMS Tornado machines. The drive tube is centred in the machine’s chuck covers with the aid of the collars on the two b) Wearb) Wear personal personal safety safety equipment equipment and andalways always wear wear safety safety glasses. glasses. Wearing Wearing centred in the machine’s chuck covers with the aid of the collars on the two supporting rings. Inside at one end of the drive tube (2) there is a drive pin. personalpersonal safety safety equipment equipment such such as a asdust a dustmask, mask, non-slip non-slip safety safety shoes, shoes, a safety a safety supporting rings. Inside at one end of the drive tube (2) there is a drive pin. Make sure that the set screw (3) is screwed in the crosshole at this end but not helmethelmet or ear or protectorsear protectors depending depending on the on typethe typeand anduse ofuse the of automaticthe automatic die die Make sure that the set screw (3) is screwed in the crosshole at this end but not so far that it projects beyond the internal diameter or it will not be possible to headhead reduces reduces the risk the ofrisk injuries. of injuries. so far that it projects beyond the internal diameter or it will not be possible to push the drive shaft (4) fully in. Both supporting rings must be in contact with c) Removec) Remove setting setting tools tools or wrenches or wrenches before before using using the automaticthe automatic die head. die head. A A push the drive shaft (4) fully in. Both supporting rings must be in contact with the chuck covers, and centred in the chuck cover holes with the turned collars tool ortool key or leftkey in left a rotatingin a rotating part ofpart the of device the device can causecan cause injuries. injuries. the chuck covers, and centred in the chuck cover holes with the turned collars as described above. Insert the slotted drive shaft (4) of the 4” Automatic Die d) Avoidd) Avoid abnormal abnormal body body posture. posture. Make Make sure sure that thatyou youhave have a firm a firm footing footing and and as described above. Insert the slotted drive shaft (4) of the 4” Automatic Die Head into the drive tube (2), and mount the unit by means of the support casting keepkeep your your balance balance at all at times. all times. You thenYou thenhave have better better control control over overthe automatic the automatic Head into the drive tube (2), and mount the unit by means of the support casting (5) on the front support beam of the REMS Tornado (see Fig.). Switch on the die headdie head in unexpected in unexpected situations. situations. (5) on the front support beam of the REMS Tornado (see Fig.). Switch on the REMS Tornado to check whether the 4” Automatic Die Head is driven. If it is e) Weare) Wear suitable suitable clothing. clothing. Do not Do wearnot wear loose loose clothing clothing or jewellery. or jewellery. Keep Keep hair, hair, REMS Tornado to check whether the 4” Automatic Die Head is driven. If it is not, then – with the REMS Tornado running – push the unit further until the slot clothingclothing and andgloves gloves away away from from moving moving parts. parts. Loose Loose clothing, clothing, jewellery jewellery or or not, then – with the REMS Tornado running – push the unit further until the slot in the drive shaft is felt to positively engage. Secure the drive shaft (4) by long longhair canhair getcan caught get caught in moving in moving parts. parts. in the drive shaft is felt to positively engage. Secure the drive shaft (4) by thightening the set screw (3) on the right supporting ring. f) If f)dust If dust extractors extractors and collectorsand collectors can becan mounted, be mounted, these these must must be connected be connected thightening the set screw (3) on the right supporting ring. and usedand used correctly. correctly. Use ofUse a dustof a dustextractor extractor can reducecan reduce the risks the risks caused caused by dust. by dust. ConnectConnect the cutting the cutting oil hose oil hose on the on REMS the REMS Tornado Tornado to the to suction the suction hose hose on the on the g) Keepg) Keep cutting cutting tools tools sharp sharp and andclean. clean. Carefully Carefully maintained maintained cutting cutting tools tools with with REMSREMS 4” Automatic 4” Automatic Die Head.Die Head. Fit the Fit feedthe feedlever lever (8) onto(8) ontothe square-endedthe square-ended sharpsharp cutting cutting edges edges jam lessjam lessand areand easier are easier to control. to control. shaftshaft projecting projecting from fromthe chuck the chuck (9). Lift (9). the Lift REMS the REMS 4” Automatic 4” Automatic Die Head, Die Head, and and h) Useh) Usetools, tools, accessories accessories and insertand insert tools tools etc. accordingetc. according to these to these instructions. instructions. suspendsuspend the chip the chiptrough trough from fromthe die the head die head support support casting casting (5). (5). TakeTake the working the working conditions conditions and activityand activity being being performed performed into consideration.into consideration. The useThe ofuse the of automatic the automatic die head die head for purposes for purposes for which for which it is notit is intended not intended can can 2.1.2.2.1.2.