5 602-0326H.indd 1-3 2016/03/25 17:34 602-0326H.indd 4-6 2016/03/25 17:34 Dpoufout DAIHATSU How to order TP Piston Rings ..................................... 2 HINO PISTON RINGS .............................................................. 3 Piston Rings Details, Identi¿ cation and Location ...............................................4 Piston Rings Types .................................................................................................5 HONDA DAIHATSU ...............................................................................................................6 HINO .........................................................................................................................9 HONDA ...................................................................................................................17 ISUZU ISUZU .....................................................................................................................22 MAZDA ...................................................................................................................36 MITSUBISHI ...........................................................................................................41 MAZDA NISSAN ..................................................................................................................58 SUBARU ................................................................................................................75 SUZUKI ..................................................................................................................76 MITSUBISHI TOYOTA .................................................................................................................79 DAEWOO ...............................................................................................................95 HYUNDAI ...............................................................................................................97 NISSAN KIA ........................................................................................................................100 OTHERS ...............................................................................................................102 CYLINDER LINERS ................................................... 107 SUBARU Liner Type Diagrams ..........................................................................................108 DAIHATSU ........................................................................................................... 110 HINO ..................................................................................................................... 110 SUZUKI ISUZU ................................................................................................................... 111 MAZDA ................................................................................................................. 112 MITSUBISHI ......................................................................................................... 112 TOYOTA NISSAN ................................................................................................................ 114 TOYOTA ............................................................................................................... 116 NUMERICAL LISTING ................................................117 DAEWOO HYUNDAI KIA 1 OTHERS 000_CONTENTS.indd 1 16/03/07 12:13 Ipx!up!psefs!UQ!Qjtupo!Sjoht When ordering, please be sure to state the following : Our Set Number, Size, Type and Quantity. TYPE T: all rings iron-phosphate coated. TC: top compression rings chrome plated, others iron-phosphate coated. PS: top compression rings and upper oil control rings chrome plated, others iron-phosphate coated. 3PS: top, 2nd compression rings and upper oil control rings chrome plated, others iron-phosphate coated. AC: all rings chrome plated or nitrided. DW: top compression rings side face chrome plated upper oil rings chrome plated with coil expander, others iron- phosphate coated. 3F: top compression and multi-piece steel oil control rings chrome plated or nitrided, others iron-phosphate coated. 2F: top compression and upper oil control rings chrome plated or nitrided, upper oil control rings with coil expander, others iron-phosphate coated. BC: top compression rings side chrome plated. X: upper oil control rings with hump type expander. 3F types is mainly for gasoline engines. 2F types is mainly for diesel engines. “K” after width indicates full keystone rings. “HK” after width indicates half keystone rings. OVER SIZE TP PISTON RING SETS are available in standard (STD) size and the following oversizes. inch STD .010 .020 .030 .040 mm STD 0.25 0.50 0.75 1.00 EXAMPLE Our Set No. Type Size Quantity Remarks 35825 3F STD 500 sets 32208 PS 020 750 sets Ɣ TP PISTON RING SET other than for Japanese cars are also available to supply. 2 000_CONTENTS.indd 2 16/03/07 12:13 QJTUPO!SJOHT 00_PISTON RINGS.indd 3 14/03/13 19:37 Qjtupo!Sjoht!Efubjmt-! Jefoujgjdbujpo!boe!Mpdbujpo Nomenclature and symbols under free state Nomenclature and symbols under mounted state Ring Width (h1) Side faces ) ) 1 1 Inside surface 1) Total free gap (m) Closed gap (s Radial wall thickness (a Butt ends Nominal ring diameter (d Back of the ring Periphery Peripheral edges Nomenclature of edges, inside and peripheral surfaces and side face Gap face Inside edges of slot Outside gap corners Inside edges Inside surface Peripheral surface Slot face Side face Inside gap corners Inside edge of gap Peripheral edges Peripheral edge of gap Peripheral edge of gap Outside groove face Nomenclature and symbols relating to ring cross- Nomenclature of parts (Piston) section and groove width (a) Rectangular ring (b) Keystone ring Groove root corner radius Back clearance Radial wall Radial wall thickness (a1) thickness (a1) Top land Ring groove Head a6 diameter Top land height Ring groove width Ring groove Rib Side clearance Groove width Second land Side clearance Ring groove 3 h Offset Distance between Third land Clip groove ) 1 Clip groove ) 1 Ring groove Overall height Ring width (h Oil hole Pin boss Back clearance Groove root corner radius Outer diameter Distance between boss Pin hole diameter Compression height Groove root diameter Land width Nominal ring width (h 4 00_PISTON RINGS.indd 4 14/03/13 19:37 Qjtupo!Sjoht!Uzqft (1) Cross-section con¿ gurations (3) Edge con¿ gurations Internal bevel top Rectangular ring (positive twist type) Internal step top Keystone ring (positive twist type) Internal bevel bottom Half keystone ring (negative twist type) Scraper ring Internal step bottom (stepped) (negative twist type) Napier ring Inside edges chamfered (under-cut stepped) Slotted oil contorol ring Outside edges chamfered Bevelled-edge oil Inside and outside edges contorol ring chamfered Double-bevelled oil contorol ring (4) Coating con¿ gurations Coil spring Coil spring loaded oil Uncoated contorol ring Coil spring loaded Bevelled- Coated fully faced edge oil contorol ring Coil spring loaded double Coated semi-inlaid Bevelled-edge oil contorol ring Spacer Expander / segment oil Side rail Coated inlaid contorol ring (2) Face con¿ gurations (5) Joint con¿ gurations Joint Straight-faced (straight) Oblique joint Barrel-faced (angle) Stepped joint Taper-faced (angle) Joint with side notch Joint with internal notch 5 00_PISTON RINGS.indd 5 14/03/13 19:37 DAIHATSU DAIHATSU Engine Vehicle No. Size (mm) No. Type Model CC Position Reference Model Chassis Cyl. d1 × h1 × a1 EBJIBUTV 31057 3F JB-J 4T61.0 × 1.2 × 2.3 13011-87231 2 61.0 × 1.2 × 2.5 O 61.0 × 2.0 × 2.45 31016 TC L38 Fellow MAX L38,L38S 356 2 T 62.0 × 2.0 × 2.8 HK 13011-87204 S38 2 62.0 × 2.0 × 2.8 13011-87205 3 62.0 × 2.0 × 2.8 13011-87501 31033 3F EB Mira 547 3 T 62.0 × 1.2 × 2.5 13011-87206 2 62.0 × 1.5 × 2.5 13011-87222 O 62.0 × 2.8 × 2.6 31062 3F KF-VE Mira 658 3 T 63.0 × 1.0 × 2.3 13011-B2020 Esse 2 63.0 × 1.2 × 2.3 O 63.0 × 2.0 × 2.25 31040 3F ED Mira 850 3 T 66.6 × 1.2 × 2.55 13011-87208 Charade,Hi-jet 2 66.6 × 1.5 × 2.85 13011-87232 O 66.6 × 2.8 × 2.6 31050 3F ED(NEW) Charade 850 3 T 66.6 × 1.2 × 2.3 13011-97209 2 66.6 × 1.2 × 2.6 O 66.6 × 2.0 × 2.25 31041 3F EF KANCIL 660 3 T 68.0 × 1.2 × 2.55 13011-87218 2 68.0 × 1.5 × 2.7 O 68.0 × 2.8 × 2.5 31053 3F EF Mira 659 3 T 68.0 × 1.2 × 2.55 13011-97203 2 68.0 × 1.2 × 2.7 O 68.0 × 2.5 × 2.5 31027 3FBC CD G20L 850 3 T 70.0 × 1.5 × 3.0 13011-87712 2 70.0 × 1.5 × 3.0 O 70.0 × 2.8 × 2.85 31056 2F 1KR-FE Vitz, PASSO, BOON 996 3 T 71.0 × 1.0 × 2.3 13011-40030A J1KR 2 71.0 × 1.0 × 2.3 13011-40050 O 71.0 × 1.5 × 2.05 13011-40051 13011-40052 31024 3F L40 Fellow MAX L40, 547 2 T 71.6 × 1.5 × 3.0 13011-87709 AB10 Cuore L55,SS11 2 71.6 × 1.5 × 3.0 13011-87710 AB20 Mira Cuore Wide Cab S60 O 71.6 × 2.8 × 2.75 13011-87714 AB30 Hi-jet Atrai Fronte 13011-87701 13011-87702 13011-87705 31051 3F D02X XENIA 1,300 4 T 72.0 × 1.2 × 2.3 13011-BZ010-B 2 72.0 × 1.2 × 2.6 1cyl/set O 72.0 × 2.0 × 2.25 6 01_DAIHATSU.indd 6 16/02/17 20:59 DAIHATSU Engine Vehicle No. Size (mm) DAIHATSU No. Type Model CC Position Reference Model Chassis Cyl. d1 × h1 × a1 31052 3F D02X XENIA 1,300 4 T 72.0 × 1.2 × 2.313011-BZ010-B 2 72.0 × 1.2 × 2.6 O 72.0 × 2.0 × 2.25 31048 3F EJ Storia,M100s,M110s 989 3 T 72.0 × 1.2 × 2.613011-97201 2 72.0 × 1.2 × 2.913011-97210 O 72.0 × 2.5 × 2.6 31059 3F EJDE Sirion 1,000 3 T 72.0 × 1.2 × 2.57 13011-97202 Storia 2 72.0 × 1.2 × 2.9 O 72.0 × 2.5 × 2.6 31061 3F EJ-VE 3T72.0 × 1.2 × 2.513011-BZ020-B 2 72.0 × 1.2 × 2.3 O 72.0 × 2.0 × 2.25 31049 3F K3 Storia,Hi-jet,Terios 1,300 4 T 72.0 × 1.2 × 2.613011-97401