INDUSTRIAL PRACTICE REPORT IN PT. TOYOTA MOTOR MANUFACTURING INDONESIA Galih Raditya Dewangga 16 14 09061 INTERNATIONAL INDUSTRIAL ENGINEERING PROGRAM FACULTY OF INDUSTRIAL TECHNOLOGY UNIVERSITAS ATMA JAYA YOGYAKARTA 2019 INTERNSHIP CERTIFICATE OF COMPLETION II III ACKNOWLEDGEMENT First of all, the author would like to say thanks to God Almighty that because of His blessing, the author can successfuly finished this Paper Report of Industrial practice and also the Industrial practice Process at PT. Toyota Motor Manufacturing Indonesia (PT. TMMIN) that conducted on 4th of July 2019 to 4th August 2019. In the working progress of Job Training, the authors helped by some parties to complete reports, assistance, guidance, and supports. Therefore, the author thank to : 1. Mr Anugrah Pamosoaji S.T., M.T. as a supervisor 2. Ms. Yolanda and Mr. Alvin from the Logistics Division of PT. TMMIN as a User 3. Mr Rizzal Firdaus and Mr Doni Ariyonarta from PT. TMMIN as a Mentor 4. Mr. Ketut as Head Section of the PPIC Division 5. Mr Doni, Mr Pandu, Mr M. Nasrudin Latief as coworkers 6. And all parties involved in the work of Job Training that I cannot mention one by one.. The author also apologizes if there are some mistake in this Job Training Reports and hopefully this report can be useful for us all. Karawang, 1st August 2019 Author IV TABLE OF CONTENTS TITLE PAGE.............................................................................................................................i CONFIRMATION PAGE...........................................................................................................ii INTERNSHIP CERTIFICATE OF COMPLETION ....................................................................iii FOREWORDS.........................................................................................................................iv TABLE OF CONTENTS............................................................................................................v LISTS OF TABLE.....................................................................................................................vi LISTS OF FIGURE.................................................................................................................vii CHAPTER 1 PRELIMINARY...................................................................................................1 1.1. Background of Industrial practice................................................,.........................1 1 2. Purpose of Industrial practiceing............................................................................1 1 3. Place and Time of Job Training ..............................................................................2 CHAPTER 2 GENERAL REVIEW OF THE COMPANY...........................................................3 2.1. Brief History of the Company .................................................................................3 2.2. Organization Structure............................... ...........................................................7 2.3. Management of The Company ..............................................................................9 CHAPTER 3 SYSTEM OF THE COMPANY REVIEW............................................................14 3.1. Business Process Of The Company ....................................................................14 3.2. Product Output ....................................................................................................15 3.3. Production Process .............................................................................................18 3.4. Operational Facility .............................................................................................22 CHAPTER 4 REVIEW OF THE JOB OF THE STUDENTS.....................................................26 4.1. Scope of Work .....................................................................................................26 4.2. Job Responsibilities and Authority.......................................................................26 4.3. Work Implementation Methodology .....................................................................27 4.4. Work Result .........................................................................................................46 CHAPTER 5 CLOSING STATEMENT....................................................................................43 5.1. Conclusion ..........................................................................................................54 5.2. Suggestion ..........................................................................................................54 V BIBLIOGRAPHY .................................................................................................................... ix ATTACHMENTS...................................................................................................................... x LISTS OF TABLE Table 4.1. Part data to be observed for Overflow calculations.................................................46 Table 4.2 P-Line to Button Pass Actual Data........................................................................,,49 Table 4.3 Button Pass Actual Data.........................................................................................49 Table 4.4. Button Pass to Lineside Actual Data......................................................................50 Table 4.5. Comparison of Internal Lead Time with the number of pcs reduced........................53 VI LISTS OF FIGURE Figure 2.1. Toyota Motor Corporation’s Company Scheme......................................................4 Figure 2.2. Logo of PT. Toyota Motor Manufacturing Indonesia...............................................4 Figure 2.3. Toyota Innova Reborn............................................................................................5 Figure 2.4. Toyota Fortuner......................................................................................................5 Figure 2.5. Organizational Structur of PPIC CCR Section.........................................................8 Figure 3.1. Process Business Of The Company.....................................................................15 Figure 3.2. Toyota Innova Reborn..........................................................................................16 Figure 3.3. Toyota Fortuner....................................................................................................18 Figure 3.4. Copper Plate Stamping Raw Material...................................................................19 Figure 3.5. Production Process of PT TMMIN.........................................................................20 Figure 3.6. CVE Process........................................................................................................22 Figure 4.1. The Study Schedule Activity on PPIC CCR Section..............................................27 Figure 4.2. Work Implementation Flowchart...........................................................................28 Figure 4.3. Location Layout (Include the Lineside)..................................................................29 Figure 4.4. Location Layout (Only from Unloading Dock until Button Pass).............................30 Figure 4.5. eKanban Data Flow..............................................................................................34 Figure 4.6. eKanban Process Flow.........................................................................................35 Figure 4.7. The Steering Wheel Part will distract the towing flow.............................................36 Figure 4.8. Route A1...............................................................................................................37 Figure 4.9. Route A2...............................................................................................................37 Figure 4.10. Route B...............................................................................................................37 Figure 4.11. Route C1.............................................................................................................38 Figure 4.12. Route C2.............................................................................................................39 Figure 4.13. Route E1.............................................................................................................39 Figure 4.14. Route E2.............................................................................................................40 Figure 4.15. Route F1.............................................................................................................40 Figure 4.16. Route F2.............................................................................................................41 VII Figure 4.17. Route F3.............................................................................................................41 Figure 4.18. Route G..............................................................................................................42 Figure 4.19. Route H1.............................................................................................................42 Figure 4.20. Route H2.............................................................................................................43 Figure 4.21. Route H3.............................................................................................................43 Figure 4.22. Part Supplier Content