Draft EIA Report Executive Summary 1. Introduction Indian Oil Corporation Limited (IOCL) operates one of its largest oil refineries at Koyali (near Vadodara) in Gujarat, Western India. The refinery was commissioned in the year 1965 with a capacity of 3.0 MMTPA. Over the years, the capacity of the refinery has gradually been increased to 13.7 MMTPA with augmentation of old primary Atmospheric Units (AU-I, AU-II and AU-III) and addition of new primary units viz. Atmospheric Unit-IV in 1978 and AU-V in 1999 as well as augmentation of AU-IV in 2000. Gujarat refinery IOCL owned a land of 434 Acres at survey no 771 to 795 at Dumad with Existing facilities of LPG marketing terminal commissioned during Nov 2002 and IOTL white oil terminal commissioned in the year 2012. LPG marketing Terminal occupies land of approximately 62 Acres in 434 Acres at Dumad Village, Vadodara Savili Road, Dumad. It is about 3 Km from Dumad Approx ~8 Kms away from Gujarat Refinery (GR) of IOCL and situated between Vadodara-Savli Road. The operating processes carried out at the Terminal are receipt of LPG bulk, its storage in 6 mounded storage vessels having max storage capacity of 8300 MT, distribution of bulk LPG by loading Tank trucks and filled LPG cylinder after their filling at carousel machines. The quantity of LPG to be handled in existing facility is 0.50 MMTPA. The existing plant is under operation with GPCB consent obtained vide: AWH 68449, valid up to 18/11/2019 & PESO license obtained vide S/HO/GJ/03/498(S2126), Valid up to 31 March 2019. IOTL Terminal occupies approximately 48 Acres of 434 Acres land. The existing terminal obtained EC in 2001 from MoEF vide: J-11011/8/2001-IA-II (I).The facility comprises of storage tanks for 5 No Gasoline Tanks, 4 No Diesel tanks, 3 No Kerosene Tank, 3 No Ethanol Tanks. The nearest railway station is Pilol 1.4 km towards NNE.The existing plant is under operation with GPCB consent obtained vide: AWH 65930, valid 1 Draft EIA Report up to 02/09/2019& PESO license obtained vide P/WC/GJ/15/2323(P-12298) (PESO) Valid Up to: - 31/12/2020. 2. Environmental Sensitive Areas The existing complex is located at Dumad, Vadodara District, Gujarat State. The site is located ~20 Km from Vadodara city towards South-South-West. The site is located approximately≈ 14 Km towards East from Gujarat Refinery. Vishwamitri River is flowing adjacent to site boundary in East direction. Google image showing 15, 10, 5 and 1 Km radius from project boundary is shown in Figure 1. The Environmentally Sensitive Areas within 15km from Project Boundary is provided in Table-1. Table-1 Environmentally Sensitive Areas within 15km from Project Boundary S. Areas Distance & Direction from project boundary No 1 Areas protected under international conventions, national or local legislation None within 15 km Radius for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for ecological reasons – Wetlands, Watercourses or other water None within 15 Km radius bodies, coastal zone, biospheres, mountains, forests 3 Areas used by protected, important or sensitive species of flora or fauna for None within 15 Km radius breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or None within 15 Km radius underground waters 5 State, National boundaries None within 15 Km radius 2 Draft EIA Report 6 Routes or facilities used by the public for access to None within 15 Km radius recreation or other tourist, pilgrim areas 7 Defence installations Nil 8 Densely populated or built-up Dumad area is surrounded by small villages like area (Nearest Town, City, Virod~0.8 km (ESE), ASOJ ~0.9 Km (NNW), District) Sisva ~1.4 Km (W), Ganpatpura ~1.1 km (SSW). However, most part of the Vadodara city, will fall within15 Km, which is having population more than 16 lakhs. 9 Areas occupied by sensitive S. Dista Directi man-made land uses No List of Sensitive Areas nce on (hospitals, schools, places of . (≈km) worship, community facilities) The Maharaj Sayaji 8.22 SSW 1 Rao University of Baroda 2 Madurai Kamraj University 10 SSW 3 GSFC University 6.42 WSW 4 Medical College of Baroda 10.28 SSW 5 Navrachana School Sama 6.89 SSW Sanskriti School of 4.85 SSE 6 Business MS Patel Institute of 8.43 SSW 7 Management 8 Cygnus world school 5.6 SSE 9 Bright day school 6.7 SSE American School of 9.6 SE 10 Baroda 11 Bright School 8.28 S 12 Ganga –Jamna Hospital 9.69 SW Bhailal-Amin General 8.9 SW 13 Hospital 14 SSG Hospital 10.14 S Metro-Hospital & Research 6.85 S 15 Institute 16 Satyam Hospital 5.95 SW 17 Tapovan Mandir 8.37 WSW 18 EME temple 7.52 SSW Shree Swaminarayan 8.64 S 19 Temple 20 Surya Narayan Temple 10.89 S 21 Kirti Mandir 9.89 SSW 10 Areas containing important, No 3 Draft EIA Report high quality or scarce resources, (groundwater resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or environmental damage (those where No existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could cause the project to present environmental problems, No (earthquakes, subsidence, landslides, erosion or extreme or adverse climatic conditions) Figure-1 Google image showing 15, 10, 05 and 01 Km radius from project boundary 4 Draft EIA Report 3. Proposed Facilities For KAHSPL & TTL project the following are proposed a. Existing 18” dia Underground line in Koyali – Dumad ROW for HSD pipeline transfer (PLT) from JR & tanks at Dumad b. Existing 10” dia & 14” dia underground line in Koyali-Dumad ROW for MS and SKO PLT from JR and tanks at Dumad c. Proposed new 12” dia underground line in Koyali-Dumad ROW for ATF PLT from JR and tanks at Dumad d. Proposed new 12” dia underground line in Koyali-Dumad ROW for PCK PLT from JR and Tanks at Dumad e. Proposed new 12” dia underground line in Koyali-Dumad ROW for pumping of fresh water from JR to Dumad f. New 10” dia & 6” dia LMW & HMW underground line from JR to Dumad in existing Koyali-Dumad ROW g. Proposed Tanks with Capacities are given in Table- 2. Table- 2 Proposed Tanks with Capacities Total Capacity S. No Product Number of Tanks Capacity (KL) (KL) 1 HSD 30000 4 (2 in operation + 1 receiving + 1 M&I) 1,20,000 2 MS 25000 3 (1 in operation + 1 receiving + 1 M&I) 75,000 3 ATF 10000 3 ( 1 in operation + 1 receiving + 1 M&I) 30,000 4 PCK 10000 2 ( 1 in operation + 1 M&I) 20,000 5 SKO 5000 2 ( 1 in operation + 1 M&I) 10,000 6 LMW 5000 3 (1 in operation + 1 receiving + 1 M&I) 15000 7 HMW 5000 1 in operation/ Receiving 5000 Fresh/ 8 Fire 6000 3 (1 in operation + 1 M&I) 24000 Water Service 9 6000 1 in operation/ Receiving 6000 water h. Provision of circulation pumps, compressors, Fire and safety systems and miscellaneous facilities at Dumad 5 Draft EIA Report i. Cross Country Pipelines j. Pipeline terminal with Booster and mainline pumping station k. 6 Bay Tank Truck Loading Facilities for LMW and HMW and Utilities etc. l. Fire Station Proposed Facilities for Acrylics/ Oxo Alcohol Project The Major facilities proposed are PRU Unit, SYN Gas Unit, Oxo Unit AA unit and BA Unit. The schematic diagram of the proposed project is shown below Storage facilities The following storage facilities are envisaged during the proposed expansion is given in Table-3. Table-3: Proposed Storage facilities for expansion project S. Chemical Name Storage Type Storage Capacity No of No Period/ Tank (KL) Tanks 1 N Butanol Internal Floating Roof 3 Days 1025 1 2 I-Butanol Internal Floating Roof 7 Days 232 2 3 Acrylic Acid Cone Roof 6 Days 1583 1 4 Butyl Acrylate Cone Roof 7 Days 3617 2 5 Propylene Mounded Bullets 7 Days 1410 1 6 Naptha Internal Floating Roof 3 Days 468 2 The product evacuation from Dumad has been considered by road only. 6 Draft EIA Report Utilities S. No Name of the Facility Demand 1. Pet Coke Power plant 17 MW 2. Boiler 200 TPH 3. Cooling water system (5 x 4200 KLPH, 4 working + 1 16320 KLPH standby) 16800 KLPH capacity 4. Nitrogen 900 NM3/Hr 800 KLPH 5. Raw water from IOCL Jack wells 400 KLPH 6. Fire water Storage 1700 KLPH 7. Flare 81000 NM3/Hr 8. ETP of 190 & 150 TPH capacity ~212 TPH 9. DG Set (Stand By) 1 x 1500 kVA Piping Corridor The following streams are needed to be transferred through new pipelines in Existing koyali – Dumad ROW i. LPG ii. NAPTHA iii. Raw Water 4. Land Requirement Proposed site layout is given in Figure 1. Land details are given in Table-4. Table-4: Land details Existing Land Proposed Total Site Name (Acres) (Acres) Acres LPG Terminal 62 -- 62 IOTL Terminal 48 -- 48 Proposed KAHSPL & TTL -- 79.8 79.8 Proposed Oxo/ Acrylics Project -- 65.5 65.5 Green Belt 33 111 144 Vacant Land 291 -256.3 34.7 Total Area Available at Dumad 434 434 Facility 7 Draft EIA Report 5. Water Requirement Total water requirement of the existing facility is 24 KLD of which LPG terminal requires 19 KLD and IOTL white oil terminal requires 5 KLD. The total additional water requirement for the proposed project is ~260 KLPH (say ~3 MGD) of which 2.7 MGD of raw water is required for operation of Oxo-Alcohol Project and 0.3 MGD of raw water for KAHSPL and TTL project.