Over 60 years experience in the nuclear industry SOMMAIRE PRESENTATION P 3 Our Skills P 9 Engineering P 10 Stainless steel and alloys boilermaker P 11 Lead foundry and machining P 12 Plastic boilermaker P 13 Special Materials P 14 Research and Development P 16 Drop testing P 17 Site operations P 18 NUCELAR SYSTEM INTEGRATOR P 19 Hot Cells P 20 Gloveboxes P 25 Nuclear waste treatment P 32 Transfer casks and shielded bells P 39 Shield doors and gamma gates P 40 Docking Systems P 44 Lifting and handling equipment P 45 Decommissioning P 48 Neutron and gamma radiation shielding P 50 TRANSPORTATION AND STORAGE CASKS P 55 ROBATEL Industries 2 PRESENTATION From floating mills to steam engines, then to nuclear energy, the sense of the long term. - MICHEL ROBATEL - ROBATEL Industries 3 ROBATEL INDUSTRIES A little bit of history ROBATEL Industries 4 ROBATEL INDUSTRIES Key Figures French company established in 1830 Involved in the nuclear field since 1953 Family owned with a capital of 1,800,000 Euros Locations Genas (Headquarter) 12 rue de Genève CS 80011 69747 GENAS Cedex Tel. 04.72.22.10.10 Fax 04.78.90.23.79 [email protected] La Hague Z.I. de Digulleville CS 703 50440 DIGULLEVILLE Tel. 02.33.01.80.00 Fax 02.33.04.09.57 [email protected] Cadarache Zac du Pas de Menc 83560 VINON SUR VERDON Tel. 04.92.70.63.35 Fax 04.92.72.28.19 [email protected] WEBSITE www.robatel.fr ROBATEL Industries 5 ROBATEL INDUSTRIES Our certifications ISO 9001 / 2008 • Quality Management System for : Design, fabrication, installation, and maintenance of equipment for the nuclear industry and research. ISO 14001 / 2015 CEFRI N° 348 E Personnel working under ionizing radiation management Category A or B. CAEAR D5.2 fir design works (ORANO) EDF • Certificate of qualification to provide services in the following EDF qualification systems: • Activities on nuclear fuel • Nuclear logistics maintenance • Consulting services and technical assistance • Transport QA/QC capabilities : NQA-1 & 10 CFR Part 71 NFEN 1090-1+A1 :2011 • Steel and Aluminum structures fabrication, Part 1 : Requirements for the conformance evaluation of structural elements Implementation levels: EXC 1 to EXC3 ROBATEL Industries 6 ROBATEL INDUSTRIES They trust us in France CEA (BRUYERES-LE-CHATEL, CADARACHE, FONTENAY-AUX-ROSES, GRENOBLE, LA HAGUE, MARCOULE, PIERRELATTE, SACLAY, VALDUC) EDF (AMI - CNPE - DAC - DCN - DIPDE - DP2D - FRAMATOME - UTO) ORANO (CERCA, FBFC, MELOX, ORANO CYCLE, ORANO DS, ORANO MED, ORANO TN) ANDRA ALSTOM, ARIANE GROUP, BOCCARD, BOUYGUES, CAMECA,CIS BIO (IBA Group),CNIM, DAHER,DGA (General delegation for weaponry),ENGIE, IRSN,GROUPE ONET,GANIL, LINAC,NAVAL GROUP, NUVIA, SPIE, SYNCHROTRON SOLEIL, TECHNICATOME, RAZEL-BEC, VINCI … They trust us around the world GERMANY SOUTH KOREA CZECH REPUBLIC • Babcock Noell • KAERI • Nuclear Research Institute ARGENTINA EGYPT RUSSIA • INVAP • Atomic Energy Establishment • ZVEZDOTCHKA (Severodvinsk AUSTRALIA GRANGREAT BRITAIN shipyard) • ANSTO • DSRL SWEDEN BELGIUM ITALY • SKBF • ONDRAF • EURATOM, Ispra / CNEN, Rome SWITZERLAND • Radioisotope institute(IRE) JAPAN • ZWILAG • SCK CEN / TRANSNUBEL • Tokai Mura / JNFL UKRAINE • BELGOPROCESS MOROCCO • UKRATOMINSTRUMENTS BRAZIL • CNESTEN U.S.A. • CTMSP NORWAY • ORANO US • Department of Energy CANADA • ABB Norsk Kabel • Premier TECHNOLOGY Inc. • TRIUMF • ALGETA • U.S. ITER Project Office CHINA NETHERLANDS • WCS • China nuclear industry Huaxing • Energy research Centre of the • EXELON • China nuclear energy industry corp. Netherlands ROBATEL • TNPJVC • NRG Industries 7 ROBATEL TECHNOLOGIES, LLC Established in 2009 Subsidiary of ROBATEL SA In charge of the group development in the North American market Mechanical and nuclear engineering Location ROBATEL Technologies, LLC 5115 Bernard Drive, Suite 304 Roanoke, VA 24018 Tel.: 001 540 989 2878 [email protected] WEBSITE ROBATEL technologies, LLC www.robateltech.com Roanoke ROBATEL RT100 cask Industries 8 OUR SKILLS Engineers and manufacturers since 1830 ROBATEL Industries 9 ENGINEERING Our Expertise Preliminary studies, detail studies and final designs Complete installations system integration studies Feasibility/fabricability studies Dismantling scenarios Mechanical and dynamic impact calculations Containment calculations Radiation shielding and criticality calculations Seismic calculations Thermal calculations Our calculation and CAD means CAD: Solidworks, CATIA, Spaceclaim, Autocad, Analytical calculations: MATHCAD Crash, dynamic impact calculations : LS-DYNA Finite element mechanical calculations: ANSYS, Cosmosworks Neutron and criticality calculations: TRIPOLI / SCALE Radiation shielding calculation : TRIPOLI / SCALE / MICROSHIELD Finite element thermal calculations : ANSYS Codes and standards used ASME CODETI CODAP DESP / ESPN EN 1090-2 EUROCODE FEM LS DYNA calculated deformation ROBATEL RCC-M, RCC-MRx Industries 10 STAINLESS STEEL AND ALLOY BOILERMAKER Materials used Austenitic, austenitic-ferritic and super-austenitic stainless steels Copper and alloys Aluminum and alloys Titanium and alloys Nickel and alloys Main welding processes TIG Arc electrodes Semi-automatic flux core Semi-automatic MIG and pulsed MIG Automatic submerged arc Welding types homogeneous Autogenous Heterogeneous Mixed Welding procedure qualifications (WPS) Standards : ISO 15614-1, NFEN 288-3, ASME, RCC-M … Over 340 Procedure qualification records (PQR) for : • Stainless steels: 304L, 316L, U45N, … • Noble alloys: UB6, … • Carbon steel: S235, S355, S460 ( Ø, Jr, J2) • Copper and alloys • Borated stainless steel ROBATEL • Nickel and alloys: C22, Inconel, Hastelloy, Monel, … Industries 11 LEAD FOUNDRY AND MACHINING SHOP Capacity Two sites classified for environment protection (ICPE) for their lead foundry: Genas and La Hague One ICPE authorized to recycle lead from the nuclear plants: Genas. Protocol led by the French CEA An annual lead pouring and machining capacity of several thousands of tons per year Part ranging from few kilograms to over 20 tons A continuous experience of over 50 year in techniques for lead implementation for the nuclear industry Lead smelter Lead milling machine ROBATEL Piping lead shielding Machined lead parts Industries 12 PLASTIC BOILERMAKER Design and manufacturing of components and equipment in following materials: PVC Polycarbonate Plexiglas Polypropylene Polyethylene Polyester resin Corian CORIAN made glovebox Pot HRB made of PVC Plexiglas made glovebox ROBATEL PVC made glovebox ORANO extraction hood Polycarbonate glovebox Industries 13 SPECIAL MATERIALS FENOSOL™ A rigid phenolic foam that meets all the ISO 9001 Quality system Used in the design of shock absorbers, for mechanical reinforcements, isolation and fire shielding of packages used for the transportation of sensitive goods for the nuclear or defense industry Developed in partnership with the French CEA Characteristics Molded and machined or directly injected in the final impact limiter A large range of densities for different mechanical specifications A rigid and light material Outstanding mechanical properties High isolation properties Excellent behavior and resistance to fire (classified M1) Negligible emission of black and toxic fumes (classified F1) Do not contain any CFC or HCFC Very low permeation to water vapor Humidity and Moisture resistant ROBATEL Impact limiters in assembly process Shock absorber foam Industries 14 SPECIAL MATERIALS Compound ROBATEL n° 9™ and n° 10™ Made with a plaster based binder, the neutron shielding materials can be used for neutron shielding for applications not submitted to specific mechanical or thermal constraints. Must be poured in an encasing No apparent degradation when subjected to irradiation up to 1,8.1017 thermal neutrons /cm² Chemical composition : boron, calcium, carbon, hydrogen, oxygen, sulfur, miscellaneous Materials approved by : CEA, ORANO, EDF, … Compound ROBATEL n° 21™ and n° 22™ Neutron shielding material based on a polyester resin binder. They enable the supply high mechanical strength protections with higher operating temperatures. They are generally molded in an encasing built to specified dimensions. It can be machined No apparent degradation when subjected to irradiation up to 1,4.1018 thermal neutrons /cm² Chemical composition : aluminum, boron, calcium, carbon, chlorine, hydrogen, oxygen, miscellaneous Materials approved by : CEA, ORANO, EDF, … Installation on over 50 NPPs in France, China, Korea, and South Africa Compound ROBATEL PNT3™ and PNT7™ Neutron shielding material in the form of a fine mortar able to be used for all applications subject to thermal and mechanical constraints Fire classification M0 Chemical composition : aluminum, boron, calcium, iron, hydrogen, oxygen, miscellaneous Materials approved by: CEA, ORANO, EDF, US Department of Energy ROBATEL Compound 9™ wall Neutron shielding plug (Compound 21™) Neutron shielding PNT7™ Industries 15 RESEARCH AND DEVELOPMENT A continuous improvement of our solutions Within the frame of our special materials activities, our R&D team develops new solutions for: • Shock absorbing materials • Neutron shielding materials Our recent developments allow us to offer new materials having improved performances and even better resistance in case of accidental conditions (LOCA, fire rating M1): • PNT8™ • Compound 23™ and Compound 24™ Deformation stress strain curve Mechanical test on compound sample FENOSOL™ foam samples ROBATEL Industries 16 DROP TESTING Capacity ROBATEL Industries owns its drop test target approved by the ASN (French nuclear safety authority),