Contractor’s Report to the Board Landfill Facility Compliance Study Task 7 Report—Study of Emerging Technologies in Waste Management for MSW Landfills December 2003 Produced under contract by: GeoSyntec Consultants, Inc. Walnut Creek, California Zero Waste—You Make It Happen! S TATE OF C ALIFORNIA Gray Davis Governor Winston H. Hickox Secretary, California Environmental Protection Agency • INTEGRATED WASTE MANAGEMENT BOARD • Mark Leary Executive Director For additional copies of this publication, contact: Integrated Waste Management Board Public Affairs Office, Publications Clearinghouse (MS–6) 1001 I Street P.O. Box 4025 Sacramento, CA 95812-4025 www.ciwmb.ca.gov/Publications/ 1-800-CA-WASTE (California only) or (916) 341-6306 Publication #520-03-008 Printed on recycled paper containing a minimum of 30 percent postconsumer fiber. Copyright © 2003 by the California Integrated Waste Management Board. All rights reserved. This publication, or parts thereof, may not be reproduced in any form without permission. Prepared as part of contract no. IWM-C9047 (total contract amount: $654,063, includes other services). The California Integrated Waste Management Board (CIWMB) does not discriminate on the basis of disability in access to its programs. CIWMB publications are available in accessible formats upon request by calling the Public Affairs Office at (916) 341-6300. Persons with hearing impairments can reach the CIWMB through the California Relay Service, 1-800-735-2929. The energy challenge facing California is real. Every Californian needs to take immediate action to reduce energy consumption. For a list of simple ways you can reduce demand and cut your energy costs, Flex Your Power and visit www.consumerenergycenter.org/flex/index.html Disclaimer: This report to the Board was produced under contract by GeoSyntec Consultants, Inc. The statements and conclusions contained in this report are those of the contractor and not necessarily those of the California Integrated Waste Management Board, its employees, or the State of California and should not cited or quoted as official Board policy or direction. The State makes no warranty, expressed or implied, and assumes no liability for the information contained in the succeeding text. Any mention of commercial products or processes shall not be construed as an endorsement of such products or processes. Table of Contents Acknowledgments ....................................................................................................................................viii 1 Executive Summary .............................................................................................................................1 2 Introduction ..........................................................................................................................................3 2.1 Emerging Technologies Discussed in This Report .................................................................3 2.2 Organization of This Report ....................................................................................................5 2.3 Application of Technologies in California ..............................................................................6 2.4 Glossary .....................................................................................................................................6 3 Pre-Disposal Waste Treatment Technologies ....................................................................................9 3.1 Mechanical Pre-Processing ......................................................................................................9 3.1.1 General Description ...................................................................................................................9 3.1.2 Detailed Description and Process Options.................................................................................9 3.1.2.1 Separation..................................................................................................................................9 3.1.2.2 Size Reduction..........................................................................................................................10 3.1.2.3 Washing ...................................................................................................................................10 3.1.2.4 Baling.......................................................................................................................................11 3.1.3 Global Application of Technology and Case Histories............................................................11 3.1.4 Research Studies......................................................................................................................13 3.1.5 Technologies in Combination ..................................................................................................13 3.1.6 Application in California .........................................................................................................15 3.1.7 Evaluation of Benefits and Barriers.........................................................................................16 3.1.7.1 Separation................................................................................................................................16 3.1.7.2 Size Reduction..........................................................................................................................17 3.1.7.3 Washing ...................................................................................................................................17 3.1.7.4 Baling.......................................................................................................................................18 3.2 Biological Pre-Treatment .......................................................................................................19 3.2.1 General Description .................................................................................................................19 3.2.2 Detailed Description and Process Options...............................................................................19 3.2.2.1 Anaerobic Pre-Treatment ........................................................................................................19 3.2.2.2 Aerobic Pre-Treatment ............................................................................................................20 3.2.3 Global Application of Technology and Case Histories............................................................21 3.2.3.1 Anaerobic Pre-Treatment ........................................................................................................21 3.2.3.2 Aerobic Pre-Treatment ............................................................................................................24 3.2.4 Research Studies......................................................................................................................24 3.2.5 Technologies in Combination ..................................................................................................24 3.2.6 Application in California .........................................................................................................25 3.2.7 Evaluation of Benefits and Barriers.........................................................................................26 3.2.7.1 Anaerobic Pre-treatment .........................................................................................................26 3.2.7.2 Aerobic Pre-Treatment ............................................................................................................26 i 3.3 Thermal Pre-Treatment .........................................................................................................27 3.3.1 General Description .................................................................................................................27 3.3.2 Detailed Description and Process Options...............................................................................27 3.3.2.1 Incineration..............................................................................................................................27 3.3.2.2 Pyrolysis ..................................................................................................................................30 3.3.3 Global Application of Technology and Case Histories............................................................31 3.3.3.1 Incineration..............................................................................................................................31 3.3.3.2 Pyrolysis ..................................................................................................................................31 3.3.4 Research Studies......................................................................................................................33 3.3.4.1 Incineration..............................................................................................................................33 3.3.4.2 Pyrolysis...................................................................................................................................33 3.3.5 Technologies in Combination ..................................................................................................33 3.3.6 Application in California .........................................................................................................33 3.3.7 Evaluation of Benefits and Barriers.........................................................................................34