® THE PEELLE COMPANY FREIGHT DOORS I CAR GATES I CAR ENCLOSURES DETAILED INSTALLATION & MAINTENANCE GUIDE Freight Elevator Doors / Goods Lift Doors 215.V5 REFER TO GUIDE 210 QUICK REFERENCE INSTALLATION GUIDE VERTICALLY SLIDING 05/26/2010 GUIDE VSD DOORS - 1 – INTRODUCTION______________________________________________________ . HANDING_____________________________________________________________________ . EXPECTATIONS OF FREIGHT HANDLERS / OPERATORS_____________________________ . ITEM CHECK __________________________________________________________________ FREIGHT DOOR FRAME AND SILL INSTALLATION _________________________ . DOORS WORK BETTER IF FRAMES ARE INSTALLED PRECISELY______________________ FREIGHT DOOR MATERIALS ___________________________________________ TYPES OF VERTICALLY SLIDING FREIGHT DOORS________________________ HOISTWAY LANDING DOOR INSTALLATION ______________________________ . DOOR GUIDE RAILS (WITH SILL STOPS)___________________________________________ . DOOR GUIDE RAILS - LOCATION _________________________________________________ . DOOR GUIDE RAILS – INSTALLATION _____________________________________________ . MANUAL DOOR SHEAVES_______________________________________________________ . DOOR PANELS - LOWER AND UPPER PANELS _____________________________________ . LOWER PANELS ______________________________________________________________ 0 . UPPER PANELS ______________________________________________________________ 0 . DOOR CHAINS AND CHAIN RODS _______________________________________________ 0 .0 TO CLOSE DOORS ____________________________________________________________ . DOOR SIDE TENSION LATCHES_________________________________________________ DOOR INTERLOCK (DOOR LOCKING DEVICE) ___________________________ . DOOR INTERLOCK DEFINITION _________________________________________________ . DOOR INTERLOCK CIRCUITS ___________________________________________________ . DOOR INTERLOCK INSTALLATION_______________________________________________ . DOOR INTERLOCK ADJUSTMENT _______________________________________________ . DOOR INTERLOCK MISCELLANEOUS ____________________________________________ . DOOR TAMPER RESISTANT DEVICE FOR INTERLOCK______________________________ . DOOR EMERGENCY UNLOCKING DEVICES _______________________________________ CAR GATE INSTALLATION ____________________________________________ . GATE RAILS & BRACES ________________________________________________________ . GATE PANEL_________________________________________________________________ . MANUAL GATE SPROCKETS (SHEAVES) _________________________________________ . GATE COUNTERWEIGHT_______________________________________________________ . GATE CHAINS AND CHAIN STUDS _______________________________________________ . GATE RUBBER BUMPERS______________________________________________________ . GATE CONTACT ______________________________________________________________ . RETIRING CAM _______________________________________________________________ .0 PULL STRAPS ________________________________________________________________ POWER OPERATION OF DOORS / GATES_______________________________ . DOOR CONTROLLER __________________________________________________________ . POWER DOORS - INITIATION CIRCUITS AS REQUIRED (refer to Manual 0) ____________ . CONTACTS NOT FURNISHED BY PEELLE_________________________________________ . CONTACTS FURNISHED BY PEELLE: ____________________________________________ . POWER DOOR OPERATORS (MOTORS) __________________________________________ . POWER GATE OPERATOR (MOTOR) _____________________________________________ ® 215.V5 THE PEELLE COMPANY DETAILED INSTALLATION FREIGHT DOORS CAR GATES CAR ENCLOSURES I I & MAINTENANCE GUIDE TECHNICAL SUPPORT 1-800-787-5020 ext 275 - 2 – . DOOR / GATE LIMIT SWITCHES _________________________________________________ . HOISTWAY LANDING DOOR ____________________________________________________ .0 CAR GATE LIMIT______________________________________________________________ . DOOR OPERATING PUSHBUTTONS _____________________________________________ . GATE REVERSING EDGE (OPTION) ______________________________________________ . LIGHT CURTAIN(S) ____________________________________________________________ HOISTWAY SHAFT / PIT ______________________________________________ 0 PIPING / CONDUIT AND WIRING _______________________________________ 0. WIRING PACKAGES ___________________________________________________________ 0. WIRING NOTES_______________________________________________________________ 0 0. NATIONAL ELECTRIC CODE REMINDERS_________________________________________ 0 PHASING CHECK OF THE MOTORS (Direction and Speed) __________________ CONTROL OPERATION CHECK________________________________________ LIMIT SWITCH ADJUSTMENT__________________________________________ . REOPENING DEVICE OPERATION _______________________________________________ . DOOR CLOSE BUTTON ________________________________________________________ . DOOR STOP BUTTON _________________________________________________________ . LIGHT CURTAIN OPERATION ___________________________________________________ . RUNNING THE HOISTWAY _____________________________________________________ POWER OPERATION NOTES__________________________________________ FINISHING UP ______________________________________________________ . OPTIONAL FEATURES TO BE AWARE OF DURING INSTALLATION ____________________ . ADDITIONAL EQUIPMENT AVAILABLE FROM PEELLE_______________________________ LUBRICATION – DOORS / GATES / RETIRING CAMS ______________________ RECOMMENDED TOOLS _____________________________________________ JOB SAFETY _______________________________________________________ MAINTENANCE _____________________________________________________ . MAINTENANCE DEFINITION ____________________________________________________ . LANDING DOORS _____________________________________________________________ . MANUAL DOOR SHEAVES______________________________________________________ . DOOR PANELS _______________________________________________________________ . DOOR GUIDE SHOES__________________________________________________________ . DOOR RESILIENT ASTRAGAL (CUSHION STRIP) ___________________________________ . DOOR SILL STOPS ____________________________________________________________ . DOOR FIRE LINTEL (PASS-TYPE DOORS)_________________________________________ .0 PULL STRAPS (IF REQUIRED)___________________________________________________ . VISION PANELS ______________________________________________________________ . FRAME SILLS ________________________________________________________________ . DOOR CHAINS / CHAIN RODS___________________________________________________ . DOOR SIDE TENSION LATCHES_________________________________________________ . DOOR INTERLOCK ____________________________________________________________ . MECHANICAL LOCK PORTION OF INTERLOCK ____________________________________ ® 215.V5 THE PEELLE COMPANY DETAILED INSTALLATION FREIGHT DOORS CAR GATES CAR ENCLOSURES I I & MAINTENANCE GUIDE TECHNICAL SUPPORT 1-800-787-5020 ext 275 - 3 – . INTERLOCK CONTACTS ADJUSTMENT___________________________________________ . DOOR TAMPER RESISTANT PLUGGING __________________________________________ . DOOR UNLOCKING DEVICES ___________________________________________________ .0 UNLOCKING HOISTWAY DOORS ________________________________________________ . CAR GATE BY PEELLE_________________________________________________________ . GATE RAILS _________________________________________________________________ . GATE PANELS________________________________________________________________ . MANUAL GATE SHEAVES ______________________________________________________ . GATE COUNTERWEIGHT_______________________________________________________ . GATE CHAINS ________________________________________________________________ . GATE RUBBER BUMPERS______________________________________________________ . GATE CONTACT ______________________________________________________________ . RETIRING CAM _______________________________________________________________ .0 POWER OPERATION OF DOORS / GATES DOOR CONTROLLER – (PLC) _______________ . DOOR CONTROLLER – PRIOR TO 00 (RELAYS) __________________________________ 0 . POWER DOOR OPERATORS____________________________________________________ 0 . POWER GATE OPERATORS ____________________________________________________ 0 . DOOR / GATE LIMITS __________________________________________________________ . DOOR OPERATING PUSHBUTTONS AT LANDING – (“Door Close” & “Door Open”)_________ . REOPENING DEVICE (LIGHT CURTAIN)___________________________________________ . REOPENING DEVICE (REVERSING EDGE) ________________________________________ . REOPENING DEVICE (REVERSING BEAM -00) _______________________________ . FIRE SERVICE________________________________________________________________ .0 GET ON TOP OF CAR__________________________________________________________ . ENTER HOISTWAY PIT_________________________________________________________ . LIGHTING____________________________________________________________________ . AUTOMATIC TIME CLOSE SYSTEM (Auto Close)____________________________________ . SEQUENCE OPERATION _______________________________________________________ . SIMULTANEOUS OPERATION (Prior to )_______________________________________ . IMPORTANT ADJUSTMENTS SUMMARY __________________________________________ . LUBRICATION SUMMARY ______________________________________________________ . MOST IMPORTANT