M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary 1.0 Introduction The M/s Venus Alloys Pvt. Ltd. (Unit -2) is proposed to setup a mini steel plant in village Fatehgarg, Tehsil Dalauda, Dist. Mandsaur (M.P.). The company a part of Venus Alloys Group having one more mini steel plant, under operation from last ten years in Industrial Area, Mandasur. The company having its corporate office at 67, Industrial Area Mandsaur. The Group is a well know name in the steel industry and has good presence in Western & Northern India. The Group is involved in the manufacturing of Steel Billets, Ingots and roll product. 1.1 Identification of the Project Proponent M/s Venus Alloys Pvt. Ltd. (Unit-2) is having its registered office in at 67, Industrial Area Mandsaur (M.P.) The proposed project is capacity of M.S. Ingots-84000 TPA, TMT Bar-77700 TPA, TMT bars. Promoter Directors Name Qualification Business Experience (Years) Shri Sagarmal Jain M.Com (Gold Mad list) 1962, 47 LLB Shri Komal Singh B.E.(Telecommunication) 41 Duggad 1969 Shri Pradeep Kimtee B. Com 38 Shri Abhay Porwal Higher Secondary 38 Shri Abhaya B.Com 2 Sancheti 1.2 Size of the Project The total project cost for expansion of project shall be approx. 46.04 crores. Table No. 1.0 Break up of Project Cost S.No. Item (Rs. Cr.) 1. Land & Site Development 2.5 2. Civil Construction 6.5 3. Plant & Machinery 26.0 Miscellaneous Fixed Assets Included in above 4. Contingency 0.5 CES, BHOPAL 1 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary 5 Total Hard Cost 35.5 6. Interest during construction 1.05 7. Preliminary & Start-up 3.25 expenses 8. Margin Money for working 3.5 capital 9. Total Soft Cost 10.54 10.0 Total Cost of the project 46.04 cr. 1.3 Environmental Setting The Topographical map of the project site is shown in Figure-1.1.& 2.0 Table-2.0 Details of Environmental Setting Village Fatehgarh Tehsil Dalauda Location Toposheet No. 46 M/I, Khasra No. 612/1/1 Latitude : 23 058’02” North Longitude : 75 005’59” East Nearest City Mandsaur -012 km Nearest Railway Station Dalauda -2.7 km Nearest Airport Indore – 200 km Nearest Highway NH -79, Jaora Mandsaur – 0.8 km in E Ecological Sensitive Zone No national parks and wild life sanctuary & Bio diversity within 10 km radius. (as per letter from DFO Mandsaur. Nearest Industries Rathi Industry 2 km from proposed site. Interstate boundary Interstate border of Rajasthan – M P is 21 km as per letter from EE PWD, Mandaur Div. 1.4 Connectivity Fatehgarh is located on NH-79, connecting Jaora-Neemuch & with Rajasthan touches its fringes. The site is 0.6 km from east direction in NH-79. It is also connected to Jaora-Chittor There are regular scheduled Minibus/City Bus/Private Bus services between Ujjain, Indore to Mandsaur passing through jaora throughout the day with good frequency. Also there are regular services to District Headquarter Mandsaur and beyond to Ratlam. CES, BHOPAL 2 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary Air connectivity Nearest airport is Devi Ahilyabai Holkar Airport at Indore which is about 200 km with multiple daily connections and operators to Mumbai, Delhi, Ahmedabad, Hyderabad, Nagpur, Pune, Bangalore, Kolkata, Jaipur, Bhopal, Raipur, and Gwalior. Train connectivity The nearest railway stations are Daluada 02 km, with limited connectivity to nearby areas whereas Indore (INDB) is a Broad Gauge Terminus and has good connectivity and daily connections to all metros and all major towns of country and the state. CES, BHOPAL 3 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary CES, BHOPAL 4 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary Fig. 1.0 Location Map 2.0 Utilities 2.1 Power Total Electrical Power Requirement - 26.25 x 106 kwh shall be meet by MPSEB, the company shall also install one D.G. set of 500 KVA equipped with acoustic enclosure. 2.2 Water Total water requirement will be for two purpose mainly for construction and operational purpose. The requirement is as follows: Construction phase – 15 kld Source borewell Operational phase- Head Water consumption Discharge Cooling 75 kld Nil Domestic 15 kld 5.0 kld Total 90 kld 5.0 kld Source borewell 2.3 Manpower The Plant Management of an industry is the vital part of the unit for its survival. The management will responsible for overall efficiency of the unit. Management shall be supported by group of highly skilled persons of varied expertise and experience who function individually and collectively for the overall performance of the unit. Based on the above principle we fix an organization for this unit who will look after the various activities of the unit. Following man power is required for the proposed unit. Table 3.0 Man power requirement S. No. Particulars Proposed No. 01 Manager Production 4 02 Engineer (Mech., Process & Electrical 10 and instrumentation) 03 Foreman 15 04 Fitter cum operator 20 05 Electrician 10 06 Chemist 3 CES, BHOPAL 5 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary 07 Helper for chemist 5 08 Unskilled labour 100 Total 167 Table 4.0 Land use break of factory area Total land of factory 50,000 sqm Factory shed / finish goods storage 15000 sqm Utility building 5000 sqm Roads 1000 sqm Open area 29000 sqm 2.4 Capacity S. No. Products Capacity 1. MS Ingots / Billets 84000 TPA 2. TMT Bar 77700 TPA 2.5 Process Flow Chart I. F. 2.6 Raw Material Requirement S. No. Raw Material Per Ton Source CES, BHOPAL 6 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary Requirement 1. MS Scrap 1050 kg Indigenously Available 2. Ferro Alloys 10 kg Indigenously Available 3 Refractories 20Kg./set Indigenously Available Consumable 2.7 Detail of Manufacturing Process Of Billets 2.8 Detail of Manufacturing Process Hot (Rolling Mill) CES, BHOPAL 7 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary 3.0 Land Environment 3.1 Land Use and Land Cover The project site, which is located about 12 km away from the district headquarter Mandsaur is devoid of agricultural field and deciduous forest. The land use land cover map for the study area was prepared by processing the standard False Color Composite (FCC) of IRS P6 LISS III satellite imagery with 24 × 24 m resolution, November 2014. The land use classification is tabulated in Table 5.0 Table No. 5.0 Land Use Details S.No. Description Area in Ha 1 Dense Forest 193.15 2 Open Scrub 314.85 3 Degraded Forest 997.42 4 Open Land 2.00 5 Fallow Land 40.36 6 Mining Area 347.99 7 Cropped Area 28012.54 8 Plantations 40.19 9 Nala 19.19 10 Pond 61.62 11 Reservoir 25.70 12 Railway Line 31.61 13 River 83.53 14 Roads 192.00 15 Plant 19.62 16 Settlements 1020.82 Total 31402.60 CES, BHOPAL 8 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary 3.2 Ambient Air Quality Monitoring This section describes the ambient air quality of the study area. Five numbers of sampling locations were selected to delineate the ambient air quality. The monitoring was carried out from 01 January- 31 march 2014. The locations of the monitoring stations were selected to accord an overall idea of the ambient air quality scenario in the study area. Logistic considerations such as accessibility, security, and availability of reliable power supply etc. were also taken into consideration while finalizing the locations of such stations. The locations of the Ambient Air Quality Monitoring Stations in the study area are given in Table 6.0 and summary of Air Quality Monitoring status in table -8.0 below. Table. 6.0 Location of Ambient Air Quality Monitoring Station S.N Locations Direction from Distance from Location o Site Site Details A1 Project Site -- 00 Industrial A2 Village Fatehgarh NE 0.8 km Village A3 Dalauda town S 2.7 km Village A4. Village Pipliya SW 2.3 km Village Mughra A5. Village Banikheri SW 2.6 km Village Table No. 7.0 Summary of Air Quality Monitoring Status Monitoring Station PM 10 PM 2.5 NOx SO 2 (µg/m 3) (µg/m 3) (µg/m 3) (µg/m 3) A-1 Project Site 32.2-70.6 12.5—23.2 10.4-18.7 9.2-15.3 A-2 Village 29.7-63.2 14.3-26.2 9.6-17.5 8.9-15.2 Fatehgarh A-3 Dalauda Town 36.7-69.5 12.4-24.6 11.3-23.4 8.4-14.5 A-4 Village Pipliya 24.3-65.2 21.3-36.4 10.4-21.3 9.2-16.7 Mughra A-5 Village 20.4-54.6 15.6-30.2 10.2-18.6 8.6-13.9 Banikhedi 4.0 Environmental Management during Construction Stage CES, BHOPAL 9 M/s Venus Alloys Pvt. Ltd. (Unit-2) Executive Summary During excavation and transportation on roads at the plant site, there is a scope for local fugitive dust emissions. Frequent water sprinkling in the vicinity of the construction activity should be done. There is a likelihood of fugitive dust from the construction activity and material handling from the truck movement in the premises of the proposed plant. The industry shall take up tree plantation program around the plant site. It shall be ensured those construction vehicles are properly maintained.