REGUL RX00 PROGRAMMABLE LOGIC CONTROLLERS 2019 automation.gp-systems.com Contents REGUL RX00 Programmable Logic Controllers 2 REGUL R600 Programmable Logic Controller 2 Hardware Configuration 6 Smart I/O Modules 7 Redundancy 8 Dimensional Drawings 9 REGUL R500 Programmable Logic Controller 10 Examples of Rack Connections 15 Smart I/O Modules 16 Redundancy 17 Dimensional Drawings 18 REGUL R400 HMI / Programmable Logic Controller 20 Hardware Configuration 21 Dimensional Drawings 21 REGUL R200 Programmable Logic Controller 22 Hardware Configuration 25 Dimensional Drawings 26 EPSILON LD – IEC 61131-3 Programming and Configuration Software for REGUL Controllers 28 Industrial Solutions and Examples 30 Oil and Gas 30 Fiscal Metering – Control System for Lease Automatic Custody Transfer (LACT) Units 30 Control System for Oil Pumping Stations 32 Control System for Gas Pressure Regulators 34 Fire and Gas System 36 Telemetry Solution 39 Gas Odorizing Control System 40 Power Generation and Distribution 41 Thyone - Protection and Control System for Steam and Gas Turbines 41 Tarvus – Electronic Overspeed Trip for Steam and Gas Turbines 42 Automatic Load-Frequency Control System 43 Turbo-generator Vibration Monitoring System 45 MS5002E (Mark VIe) Gas Turbine Control System 46 Other 47 Industrial Converter Gateway 47 1 REGUL R600 Programmable Logic Controller Regul R600 is a high-availability real-time programmable logic controller, designed for the use in process industries, where additional electromagnetic protection, vandal-proof housing, and/or extended temperature range are preferred. Applications • High-availability process control systems for • Steam and gas turbines (control and emergency protection) • Oil pumping stations and gas compressors • Main and auxiliary systems at power stations • Fire and gas systems • Water management systems • Fiscal applications (for example, LACT units) • Applications with unstable connection to upper level • Applications with large number of tags sent to upper level Redundancy • Hot swapping of all modules • Hot-standby CPU modules • Dual ring high-speed internal data bus • Automatic power distribution between power supply modules • Redundancy of CPU, CPU interconnection, I/O modules, power supply modules, SCADA connection • Hybrid counter/digital modules with support of 2oo3 voting at the level of modules General Features • Real-time programmable logic controller • Modular configuration, allowing flexible extension and change of configuration • Supports up to 130,000 channels • Improved electromagnetic protection of the controller and enclosure of the modules, protective module form factor • In-module event archiving Processing power and redundancy • Minimum application cycle time – 1 ms (5 ms with redundancy) • Scan time – 1 ms • Switchover in 5 ms • Processing of complex algorithms with powerful CPU modules and built-in microprocessors in I/O modules System configuration • Up to 12 modules in a rack, up to 255 racks, up to 10 km (via fiberoptic line) between racks • RJ-45, SFP, or mixed connection between racks • Star, ring, or mixed network topologies • CPU module can be placed into any rack Programming and visualization • Programming in Epsilon LD software with IEC 61131-3 languages + CFC • Online application update • Remote configuration/maintenance and application updates • Special firmware with MySQL database server • CPU module with DVI output for connecting a display and using Target-visualization • Web visualization option in CPU modules 2 automation.gp-systems.com Supported interfaces Communications • RS-232 (9-pin, full duplex, speed 300–115, 200 bps, opto-isolation 500/1500 V, overvoltage protection) • RS-422/RS-485 (9-pin, speed 300–115, 200 bps, full-channel opto-isolation 500/1500 V, overvoltage protection) – up to 96 ports per controller • Ethernet 10/100/1000 RJ-45 (full duplex) – up to 4 ports per CPU • Ethernet 10/100/1000 fiberoptic (single-mode, multi-mode) – up to 2 ports per CPU Built-in communication protocols* • IEC 61870-5-101 (master/slave) • IEC 61870-5-104 (master/slave) • Modbus RTU (master/slave, with expansion capabilities) • Modbus TCP (master/slave, with expansion capabilities) • OPC DA, OPC UA • EtherCAT *Additional communication protocols, including non-standard ones, can be implemented according to your requirements. • Eurocard-size I/O modules: 30×267×186 mm (W×H×D) Design • 19” rack mount • On-panel or in-cabinet mounting • Detachable terminal blocks • Passive cooling; no mechanical or rotating structural components Specifications Minimum application cycle time 1 ms (5 ms in redundant configuration) Scan time 1 ms Switchover time from main to standby controller 5 ms Timing accuracy 50 µs Processor Intel Atom RAM 1 Gb SSD 4 Gb (optional up to 64 Gb) Mean time between failures (MTBF) >150,000 hours for a controller module Input power 85…264 VAC 18…36 VDC 120…370 VDC I/O module size (W x H x D) 30 х 267 х 186 mm Operating temperature range -40…+60°С Approvals CE, EAC, GOST-R, FCC-ready March, 2019 March, 3 Channels Part number Description (ports) CPU MODULES Central processor unit module • Redundancy support • Intel Atom • 1 × 2 GB RAM, 1 × 4 GB Flash • 1 × RS-232, 1 × RS-485, CU 00 052 • 4 × Ethernet RJ-45 • 2 × USB host • GPS/GLONASS receiver CU 00 052 (W) additionally includes web server with support of Web visualization Central processor unit module • Redundancy support • Intel Atom • 1 × 2 GB RAM, 1 × 4 GB Flash • 1 × RS-232, 1 × RS-485, CU 00 062 • 2 × Ethernet RJ-45, 2 × Ethernet SFP • 2 × USB host • GPS/GLONASS receiver CU 00 062 (W) additionally includes web server with support of Web visualization Central processor unit module • Redundancy support • Intel Atom • 1 × 2 GB RAM, 1 × 4 GB Flash • 1 × RS-232, 1 × RS-485, CU 00 072 • 2 × Ethernet RJ-45, 2 × Ethernet SFP • 2 × USB host, 1 × DVI • GPS/GLONASS receiver CU 00 072 (W) additionally includes web server with support of Web visualization POWER SUPPLY Power supply module 24 V DC, 75 W AND BUS EXTENSION PP 14 011 • Redundancy support MODULES • Bus extension ports (IN, OUT), RJ-45 Power supply module 24 V DC, 75 W PP 14 021 • Redundancy support • Bus extension ports (IN, OUT), SFP Power supply module 220 V AC/DC, 75 PP 14 031 • Redundancy support • Bus extension ports (IN, OUT), RJ-45 Power supply module 220 V AC/DC, 75 W PP 14 041 • Redundancy support • Bus extension ports (IN, OUT), SFP COMMUNICATION Communication processor RS-485 (Modbus RTU, IEC-61870-5- CP 04 011 4 MODULES 101, user protocols), 4 ports I/O MODULES Analog input, AI module (current) • Current measuring range: 0…20 mA, 4…20 mA • 16 channels AI 16 011 16 • Resolution: 14 bits (including overflow) • Operating error under normal conditions: ±0.1% • Common galvanic isolation Analog input, AI module (current, HART) • Current measuring range: 0…20 mA, 4…20 mA • 8 channels • Resolution: 16 bits (including overflow) AI 08 021 8 • Operating error under normal conditions: ± 0.1% • Built-in HART protocol • 1 ADC and 1 HART-modem for each channel • Channel galvanic isolation 4 automation.gp-systems.com Analog input, AI module (thermal resistances, thermocouples) • Thermal resistance measurement range: 1…450 Ohm • 8 channels • Supported thermal resistances: Cu50, Cu100, Pt50, Pt100, AI 08 031 Ni50, Ni100 8 • Supported thermocouples: R, S, B, J, T, E, K, N, A-1, A-2, A-3, L • Resolution: 24 bits (including overflow) • Operating error under normal conditions: ±0.1% • Common galvanic isolation Analog input, AI module (current, voltage; high-accuracy) • Current measuring range: 0…20 mA, 4…20 mA • 8 channels • Voltage measuring range: 0…+10 V, -10…+10 V AI 08 041 8 • Resolution: 16 bits (including overflow) • Operating error under normal conditions: ±0.025% • Channel galvanic isolation • Individual ADC for each channel Analog output, AO module (current) • Output range, current: 0…20 mA, 4…20 mA • 8 channels AO 08 011 8 • Resolution: 16 bits • Operating error under normal conditions: ±0.1% • Channel galvanic isolation Analog output, AO module (current, HART) • Output range, current: 0…20 mA, 4…20 mA • 8 channels AO 08 021 8 • Operating error under normal conditions: ±0.1% • Built-in HART protocol • Channel galvanic isolation Digital input, DI module • Input current: 24 VDC DI 32 011 32 • 32 channels (4 groups by 8 channels) • Group galvanic isolation Digital output, DO module • Output current: 24 VDC / 0.5 A DO 32 011 32 • 32 channels (4 groups by 8 channels) • Group galvanic isolation Counter/digital module • Channel supply voltage: 3, 5, 12, 24 V • Frequency measurement range: 1 Hz … 500 kHz • Frequency generation range: 1 Hz … 10 kHz • Pulse measurement range: 1…264 (with overflow) • Operating error under normal conditions, frequency: less than DA 03 011 ± 0.01% 3/1/6/6 • Pulse-counting error: ±1 pulse • 3 × counter channels • 1 × generator channel • 6 × DI channels, 24 V • 6 × DO channels, 24 V / 0.5 A • Channel galvanic isolation of the counter channels Counter/digital module • Channel supply voltage: 5, 12, 24 V • Frequency measurement range: 1 Hz … 500 kHz • Frequency generation range: 1 Hz … 10 kHz • Pulse measurement range: 1…264 (with overflow) • Operating error under normal conditions, frequency: less than ± 0.01% DA 03 022 • Pulse-counting error: ±1 pulse 3/1/6/6 • 3 × counter channels • 1 × generator channel • 6 × DI channels, 24 V • 6 × DO channels, 24 V / 0.5 A • Built-in software for electronic overspeed trip • Support of magnetic RPM sensor • Channel galvanic isolation of the counter channels 5 CHASSIS CH 07 011 Chassis with 7 slots
Details
-
File Typepdf
-
Upload Time-
-
Content LanguagesEnglish
-
Upload UserAnonymous/Not logged-in
-
File Pages49 Page
-
File Size-