Carbon4PUR Ref. Ares(2019)6026573 - 27/09/2019 H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu Grant Agreement no. 768919 “Carbon4PUR - Turning industrial waste gases (mixed CO/CO2 streams) into intermediates for polyurethane plastics for rigid foams/building insulation and coatings” Research and Innovation Action Topic: [SPIRE-08-2017] Carbon dioxide utilisation to produce added value chemicals Deliverable 7.1: Mapping of CO2/CO (CO/CO2) mixed and pure sources in Europe Due date of deliverable: 30 September 2019 Actual submission date: 27 September 2019 Dissemination level: Public Start date of project: 1st of October 2017 Duration: 36 months Organisation name of lead beneficiary for this DECHEMA e.V. deliverable: Dr. Oliver Hurtig (DECHEMA e.V.) Authors (organisation): Dr. Arturo Castillo Castillo (Imperial College) Reviewers (organisation): Carbon4PUR consortium Release no. 1 Carbon4PUR - Del. 7.1 Public 1 Page 1 Carbon4PUR H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu Disclaimer This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 768919. The information contained in this document has been prepared solely for the purpose of providing information about the Carbon4PUR consortium and its project. The document reflects only the Carbon4PUR consortium’s view and the European Commission is not responsible for any use that may be made of the information it contains. Carbon4PUR - Del. 7.1 Public 2 Page 2 Carbon4PUR H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu The Carbon4PUR Consortium # Participant Legal Name Short Name Country Covestro Deutschland AG 1. COV Germany (Project Coordinator) 2. Recticel N.V. Recticel Belgium Viomichania Ritinon Megaron Anastasios 3. Megara Greece Fanis Anonymos Etairia 4. Universiteit Gent UGent Belgium 5. Universiteit Leiden UL Netherlands Dechema Gesellschaft für chemische 6. Dechema Germany Technik und Biotechnologie e.V. 7. Technische Universität Berlin TUB Germany Commissariat à l’énergie atomique et aux 8. CEA France énergies alternatives 9. ArcelorMittal Maizières Research SA AMMR France 10. South Pole Carbon Asset Management Ltd. SPG Switzerland 11. Grand Port Maritime de Marseille MFPA France Rheinisch-westfälische technische 12. RWTH Germany Hochschule Aachen* 13. PNO Consultants BV PNO Netherlands Imperial College of Science Technology and 14. ICL UK Medicine * At the RWTH two departments are involved: RWTH-AVT (Aachener Verfahrenstechnik) and RWTH- CAT (Catalytic Center) Carbon4PUR - Del. 7.1 Public 3 Page 3 Carbon4PUR H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu Acronyms and Definitions Acronym Defined as CCU Carbon Capture and Utilisation E-PRTR European Pollutant Release and Transfer Register LCA Life Cycle Assessment Carbon4PUR - Del. 7.1 Public 4 Page 4 Carbon4PUR H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu Table of Contents 1. The Carbon4PUR project .............................................................................................................. 6 2. Objectives and Overview .............................................................................................................. 7 3. Procedure and data resources used............................................................................................ 8 3.1 Emissions from industrial sources .......................................................................................... 8 3.1.1 Processes compatible with Carbon4PUR ........................................................................... 8 3.1.2 E-PRTR database ............................................................................................................... 9 3.1.3 Combination and presentation ............................................................................................ 9 3.2 Chemical parks and polyol plants.........................................................................................10 3.2.1 List of chemical parks in Europe .......................................................................................10 3.2.2 List of polyol plants in Europe ...........................................................................................10 3.2.3 Ethylene (oxide) and propylene (oxide) sources and pipelines ........................................10 4. Overview of the tool..................................................................................................................... 17 4.1 General presentation ............................................................................................................17 4.2 Filtering possibilities .............................................................................................................18 4.3 Analytics ...............................................................................................................................21 4.4 User experience ...................................................................................................................25 4.5 Overall purpose and legacy ..................................................................................................28 5. Conclusions ................................................................................................................................. 29 Carbon4PUR - Del. 7.1 Public 5 Page 5 Carbon4PUR H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu 1. The Carbon4PUR project Carbon4PUR aims at turning industrial waste gases (byproduct exhaust gas streams and flue gas streams of steel industry/mixed CO/CO2 streams) into intermediates for polyurethane plastics for rigid foams/building insulation and coatings. The industrially driven, multidisciplinary consortium will develop and demonstrate a novel process based on direct chemical steel mill gas mixture conversion. The interdisciplinary consortium consists of 14 partners from seven European countries and across sectors: four industries (COV, Recticel, Megara, AMMR), five universities (UGent, UL, TUB, RWTH, ICL), one association (Dechema), one research organization (CEA), two service providers (PNO, SPG) and the Grand Port Maritime de Marseille-Fos. Both the consortium and the work are organized along the full value chain starting with the provision and conditioning of industrial emissions from a steel (AMMR, UGent) to a chemical company (COV) in line with the concept of industrial symbiosis exemplarily at Marseille Fos, going through the transformation into chemical building blocks (CEA, RWTH and COV), which will be further transformed into polymer intermediates (RWTH, COV) and flow into desired sustainable polyurethane applications of rigid foams and coatings (Recticel, Megara). LCA and technology evaluation will be done (UL, RWTH, TUB, SPG) and replication strategies to transfer the technology to other applications will be elaborated (Dechema, PNO, ICL). The distinctive feature of the developed process is avoiding resource-intense separation of the gas components before the synthesis, and developing a chemo-catalytic process to deal directly with the gas mixture. The challenge and innovation is coming up with an adjustable process in terms of on-purpose and demand tailor-made production of required products, taking into account all variables at the same time: the available steel mill gases characteristic from the steel plant, material and process parameters, and the market requirements for the end product, thus flexibly involving the whole value chain with best results and possibly lower the prices. Carbon4PUR - Del. 7.1 Public 6 Page 6 Carbon4PUR H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu 2. Objectives and Overview The mapping of sources and replication potential aims to identify and locate relevant CO and CO2 sources, chemical production sites in Europe and relevant for the deployment of Carbon4PUR processes in industrial symbiosis settings. The level of information and functionality of the mapping are based on publicly available data sets and interaction with relevant industry companies and industrial associations. The main data elements reported to the user include location, emission volumes, concentration and purity levels of CO and CO2 mixed sources. The mapping team comprised of ICL and DECHEMA helped identify suitable sources combining literature review on compatibility of sources with discussions with catalysis specialists and product process engineers. The mapping reflects availability of suitable sources, after considering the level of potential impurities, showing how their scale and location can be conducive to deploying the Carbon4PUR process. The mapping tool is designed to illustrate the potential from the demand or uptake side of the symbiosis. The mapping will also help to focus attention on large and medium sized stationary industrial installations. In practice, the tool is meant to enable users to evaluate the potential to use CO and CO2 accessible for demand sites by identifying locations with favourable conditions. The interactive visualization is integrated in the Carbon4PUR website and available to the public. It will ultimately enable all users to make a first assessment of potential for polyurethane production using industrial gases in Europe. Carbon4PUR - Del. 7.1 Public 7 Page 7 Carbon4PUR H2020-SPIRE-08-2017 Project-ID / GA no: 768919 www.carbon4pur.eu 3. Procedure and data resources used To visualize the potential of CO/CO2 sources and demand sites, installations