Railway Car Building

Railway Car Building

Ukraine Kyiv Area: 603 549 sq. km Population: 41 million Kremenchuk Capital: Kyiv Kremenchuk, Poltava region Population: 230 000 Distance from Kyiv: 350 km HISTORY 1869 - Establishing of railway “Kryukovsky wagons and steam locomotives maintenance workshop”; 1930 – Renaming to “Kryukovsky railway car building works”. Beginning of freight cars manufacturing 1969 - Arrangement of wheel sets production line for Export orders under international standards; Beginning of export deliveries of freight cars and its components; 1989 - Trade mark of the company was designed and approved; 1993 - Establishing of JSC “Kryukovsky railway car building works”. 2001 – First Ukrainian passenger coach mod. 61-779 was born; 2002 - Escalators development and beginning its manufacturing; 2003 – New generation pass. Coach mod. 61-788 for Ukrainian Railways; 2007 – Bogies for pass. coaches and metro cars mod. 68-7007, 68-7012, 68-797; 2009 – Metro cars mod. 81-7021, 81-7022; 2013 – First Ukrainian high-speed dual system EMU “TARPAN”. 2014 -2015 – Modernization of Kyiv metro cars mod. 81-7080, 81-7081; 2015 – Putting into operation of first Ukrainian DMU – DPKr-2 2018 - Joint project with GE – assembly 30 units of diesel locomotives; 2019 - Putting into operation of new DMU generation – DPKr-3 2020 - 2021- Freight cars for EU countries …. General facts and figures since 1930: around 525,000 freight cars since 2001: more than 700 passenger cars metro cars DMU & EMU high-speed intercity trains Total area of 1000 000 sq. meters / 6000 employees; Capacities (per year): - freight cars - up to 12,000 units; - passenger vehicles, including passenger coaches, metro cars, EMU, DMU - up to 300 units; - tunnel escalators with a rise height up to 65 m - 15 units; - Wheel sets and bogies for freight cars and passenger coaches, motor bogies; - metal structures up to 10,000 t; - general machine building products. What we produce Freight Cars for 1520 and 1435 gauge: all types, more than 45 models; Passenger coaches: all types, more than 20 models and modifications; DMUs – 3 generations of trains; EMUs: high-speed intercity trains; Metro trains: 7 cars’ models of new-built and deep modernization; Freight and passenger bogies, motorized bogies; Freight and passenger wheelsets; Escalators: tunnel and floor-to-floor; Products of general machinery; Metal welded structures of different destination; Engineering services QUALITY MANAGEMENT SYSTEM The quality management system is certified in accordance with the requirements of: ISO TS 22163: 2017 international standard, ISO 9001: 2015 international standard, DSTU ISO 9001: 2015 national standard. CERTIFICATION OF WELDING PROCESSES DESIGN AND TECHNOLOGY CENTER Over 400 engineers – designers and process engineers are engaged in performing of design and technological works aimed to develop and produce the products of the plant. Design process and optimization of works are performed on computer graphic stations using special software: - Pro / Engineer; - AutoCad; - Pro / Mechanica; - Ansys DESIGN AND TECHNOLOGY CENTER Designing, manufacturing support, and after sales maintenance support are conducted by 5 departments: Passenger Freight cars EMU & DMU Metro cars Escalators coaches Mechanical engineering; Calculations; Electrical engineering; FE analysis; 3D designing; Modelling; Accredited Testing Center (Fulfillment of test programs necessary to manufacturing permission) The equipment of Testing centers allows conducting of the following tests: tension-compression tests of wagons steel structures with quasistatic loading up to 350 t; collide test of wagons by its free moving from hill; endurance tests of steel structures; units and parts’ tensile tests under loading up to 300 t; brake pads tests; shock absorbers tests; others FREIGHT CARS PRODUCTION 45 models of freight cars Products for 1520 mm track gauge: Open-top cars; Hopper cars for grain transportation; Hopper cars for transportation of mineral fertilizers; Hopper cars for transportation of alumina; Hopper cars for transportation of cement; Combined cars; Flat cars; Boxcars; Tank cars; Tank cars for transportation of pulverized coal fuel; Components: Wheel sets, Bogies. Innovative products: Open-top car with 25 ton-axle load; Hopper railcar for grain transportation with 25 tons axle load; Bogie with 25 tons axle load; Products for export: (Europe, Iran, China, Canada, Cuba, India etc.) Flat cars; Open-top cars; Hopper cars for grain transportation; Tank cars; Undercarriage components; Spare parts. PASSENGER CARS & TRAINS PRODUCTION Passenger coaches • Over 15 years experience. • More than 20 models and modifications of locomotive-hauled passenger railcars; • Passenger cars (1st, 2nd, 3rd classes, sleeping cars incl. design for transportation of disabled persons, restaurants, specialized railcars) with a speed up to 160 km/h; • RIC passenger coach for 1520 mm (160 km/h) and 1435 mm (200 km/h) track gauge; If requested by the customer, the plant is ready to offer the production of railcar bodies from stainless steel with application of advanced materials and components. PASSENGER TRAINS • DMU with a speed up to 140 km/h (3 generation); • EMU of dual AC/DC feeding system for speed up to 200 km/h; • Metro cars with DC and AC traction motors ( 7 different modifications); • Locomotives assembly • Running bogies and motor bogies, wheel sets; • Spare parts for all products being produced by the plant. Future working out Projects: • Double-deck passenger railcar with a body made of extruded aluminum panels; • Electric intercity train with a speed up to 250 km/h; • Streetcar (tram-car); • Two-section electric freight locomotive for direct- current and alternating-current lines; • Shuttle trains with AC and DC traction systems; Passenger rolling stock projects Nos. Picture Products description Buyer Units numbers Ukrainian Railways 386 Passenger Co., Kazakhstan 110 Passenger coaches for locomotive 1 traction, series 61-779, 61-788 “Priority Group”, Russia 1 Tadjikistan Railway 17 Belarus Railway 95 2 DC metro cars, mod. 81-7021/81-7022 Kyiv metropolitan, Ukraine 30 Modernization of metro cars (in co- 3 operation with company “ITOCHU Kyiv metropolitan, Ukraine 135 Corp”) Metro cars with asynchrony 4 propulsion system. Mod. 81-7036 / 81- Kharkiv metropolitan, Ukraine 3 7037 5 EMU, Ekr1 Ukrainian Railways 2 6 DMU: DPKr-2 , DPKr-3 Ukrainian Railways 2 ESCALATORS Floor-to-floor escalators Elevation height up to 6 meters up to 9000 persons per hour Tunnel escalators Elevation height up to 65 meters up to 13500 persons per hour Escalators projects Date of Escalator Elevation Numbers Operation location commissioning model height, m July 2002 ЕК-106 6,0 1 Kharkiv, «Law Akademie» October 2004 ЕТК-245 43,0 4 Kyiv metropolitan, Syrets station February 2005 ЕК-106 6,0 1 Lviv, Trade center October 2005 ЕТК-215 5,4 2 Kyiv metropolitan, Lesnaya-2 station November 2006 ЕТК-215 5,8 2 Kyiv metropolitan, Darnitsa station January 2007 ЕК-106 5,7 3 Ukrainian railways, Kyiv, Darnitsa railway station 4,5 3 December 2007 ЕТК-215 9,4 4 Minsk metropolitan, Oktyabrskaya station September 2008 ЕТК-215 6,6 4 Kyiv metropolitan, Demeyevskaya station August 2009 ЕК-506А1 4,2 2 Kremenchuk, Trade Center December 2011 ЕТК-215 7,0 3 Kyiv metropolitan, «Exhibition center» station April 2013 ЕТК-265М 54,2 3 Saint-Peterburg metropolitan, Pushkinskaya station December 2014 ЕТК-265 60,6 4 Moscow metropolitan, "Petrovsko-Razumovskaya" station December 2014 ЕТК-265 56 4 Moscow metropolitan, "Petrovsko-Razumovskaya" station July 2015 ЕТК-265 63,4 4 Moscow metropolitan, Park Pobedy station April 2016 ЕТК-265 51,8 4 Moscow metropolitan, Okruzhnaya station PRODUCTS OF DIFFERENT PURPOSES Containers for transportation of bulk materials; Welded constructions based on individual orders; Motor graders; Mobile bath and laundry complex; Vehicle semi-trailer capacity is 60 tons; Track-trench machine; Road sweeper; Vacuum road sweeper; Modular containers of sandwich panels. GEOGRAPHY OF PRODUCTS SALES Дякуємо за увагу! Спасибо за внимание ! Danke sehr für Aufmerksamkeit! Thank You for attention! 39621, Ukraine, Kremenchug, I. Prikhodko str.,139 Phone: +38 (0536) 76-95-05, 76-94-09; Fax: +38 (0536) 74-36-20 e-mail: [email protected], http://www.kvsz.com.

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