Turning & Boring Tools Section B of 2017 Indexable Cutting Tools Turning and Boring Cutting Tools B-2 Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:[email protected] Turning and Boring Operations Turning Operation O.D. Profile A machining process A machining process used to generate where a tool follows external, cylindrical an external contour Part Rotation forms by removing Part Rotation instead of following material, usually a straight path. with a single-point cutting tool. End Feed Cutting Cutting Direction End Feed Cutting Cutting Direction Facing Operation I.D. Profile The process of making A machining process a flat surface at the where a tool follows an end of a part. Part Rotation internal contour instead of following a straight path. Part Rotation Cutting Direction Cutting Direction End Feed Cutting End Feed Cutting Boring Operation Between Centers Work Part Rotation A machining process A machining process used to enlarge a where a work piece cylindrical hole, is held by using centers usually with a single-point Part Rotation on each end. It allows cutting tool (boring bar). the entire length of the outside diameter of the part to be machined in one continuous operation. Cutting Direction Cutting Direction End Feed Chamfering Operation Chuck Work Metal turning operation A machining process used to remove sharp where any type of edges from workpiece workpiece has to diameter. be held by a chuck. Part Rotation Part Rotation Cutting Direction End Feed Cutting End FeedCutting Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:[email protected] B-3 Turning System "M" - Multi-Lock Toolholder System "T″ Cam-Lock Toolholder • Maximum rigidity • One locking action to secure the insert • Utilizes lock pin and clamp • Two second change over • Holds insert and seat secure for less vibration • Triangular negative turning insert Page B-8 - B-26 Page B-27 "W" - Wedge Lock Toolholder System "P" - Profile Toolholder System • Excellent locking ability • Easy to index insert • Easier to index or change insert without the lock pin • Uses special clamp for a • Allows for an optional chip breaker secure positive lock with more force to be placed on the insert Page B-28 Page B-28 "C" - Clamp-Lock Toolholder System "S" - Screw-Lock Toolholder System • Excellent locking ability • Easy to index insert • Easier to index or change insert without the lock pin • Uses Torx screw for a secure lock with more force • Allows for an optional chip breaker to be placed on the insert Page B-34 - B-55 Page B-29 - B-33 "D" - Dor Lock Toolholder System • Excellent locking ability Page B-56 - B-60 B-4 Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:[email protected] Turning System "M" - Multi-Lock Toolholder System Spare Parts "T″ Cam-Lock Toolholder System Spare Parts Supplied Standard Optional "W" - Wedge Lock Toolholder System Spare Parts "P" - Profile Toolholder System Spare Parts "C" - Clamp-Lock Toolholder System Spare Parts "S" - ISO Screw-Lock Toolholder System Spare Parts "D" - Dor Lock Toolholder System Spare Parts Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:[email protected] B-5 Toolholder Identification System C - 80° Diamond 3° A - Positive C - Clamp Lock B - Positive D - 55° Diamond 5° D - Dor-Lock 7° C - Positive R - Round N - Neutral 15° D - Positive M - Multi-Lock S - Square 20° E - Positive T - Triangle F - Positive P - Lever Lock 25° - Left Hand 30° G - Positive L W - 80° Trigon S - Screw Lock 0° N - Negative V - 35° Diamond 11° P - Positive W - Wedge Lock K - 55° Parallelogram T - Positive 10° R - Right Hand 1. Holding Method 2. Insert Geometry 4. Insert Clearance Angle 5. Hand of Tool 1 2 4 M C L N R 5 3 3. Tool Style A B C D E F G J K L M Side Cutting Side Cutting End Cutting Side Cutting Side Cutting End Cutting Side Cutting Side Cutting End Cutting Edge Angle Side Cutting Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Offset Edge Angle Straight Straight Straight Straight Straight Offset Offset Offset Offset Straight N O P Q R S T U V W Y Side Cutting Round Cutting Side Cutting Convex Radius Side Cutting Side Cutting Side Cutting End Cutting Side Cutting Side Cutting Side Cutting Edge Angle Edge Angle Edge Angle Cutting Edge Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Edge Angle Straight Straight Straight Offset Offset Offset Offset Offset Straight Offset Straight B-6 Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:[email protected] Toolholder Identification System Expressed in 1/16" Increments A” ” expressed in 1/8" Increments Insert I.C. B” ” expressed in 1/4" Increments (Inscribed Circle): EX: 16 units (16 x 1/16") = 1" square Measures surface in 1/8" or 1/32" EX: 64 (6 x 1/8") & (4 x 1/4") = increments, 1 unit = 1/8" J 3 - 1/2" 1/2" square and below 3/4" x 1" EX: 4 units (4 x 1/8") = 1/2" A 4.0" will start with a 0. EX: 1/2” = 08 B 4 - 1/2" C 5.0" D 6.0" E 7.0" F 8.0" D A B A B Note: Old A.N.S.I. standards may apply for I.C.s under 1/4" (if > 1/4" I.C., 1 unit = 1/32") 6. Square Size 7. Rectangle Size 8. Insert Size I.C. 9. Length 7 7 8 9 6 1 6 4 D Inch 6 25 25 M 16 Metric 7 7 8 9 6. Square Size 7. Rectangle Size 9. Length 9. Insert Size B A B A M Cutting Edge Length shown in 1mm increments 16 D 60mm E 70mm F 80mm H 100mm Expressed in 1mm Increments Expressed in 1mm Increments K 125mm M 150mm EX: 2525 = EX: 3225 = P 170mm 25mm square 32mm height x 25mm width Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:[email protected] B-7 Multi-Lock Toolholders MC - Style Toolholders Turning Application ( ) ARROWS SPECIFY CUTTING DIRECTION MCFN R/L Toolholder Style F - 0° End Cutting Edge Angle for negative 80° diamond CNM_ inserts For Dual Insert Styles * * ** * * **Optional *Supplied Standard Right Hand Shown, Left Hand Opposite. Inch UPC No. 733101- CNM_ Lock Clamp Optional Seat Description R.H. L.H. A B C E F Gage Insert Seat Pin Clamp Screw Screw MCFNR/L12-4B - 50011 0.75 0.75 4.50 1.250 1.000 MCFNR/L16-4C 50014 50015 1.00 1.00 5.00 1.250 1.250 432 ICSN-433 NL-46 CL-20 XNS-48 S-46 MCFNR/L16-4D 50018 50019 1.00 1.00 6.00 1.250 1.250 MCFNR/L16-5D 50022 50023 1.00 1.00 6.00 1.375 1.250 543 ICSN-533 NL-58 CL-12 XNS-510 S-58 MCFNR/L16-6D 50026 50027 1.00 1.00 6.00 1.500 1.250 643 ICSN-633 NL68 CL-9 XNS-510 S-68 For Turning inserts see pages A-62 - A-91. For spare parts see pages B-91-B-92. MCGN R/L Toolholder Style G- 0° Side Cutting Edge Angle for negative 80° diamond CNM_ inserts For Dual Insert Styles * * ** * * **Optional *Supplied Standard Right Hand Shown, Left Hand Opposite. Inch UPC No. 733101- CNM_ Lock Clamp Optional Seat Description R.H. L.H. A B C E F Gage Insert Seat Pin Clamp Screw Screw MCGNR/L12-4B 50036 50037 0.75 0.75 4.50 1.250 1.000 MCGNR/L16-4C - 50041 1.00 1.00 5.00 1.250 1.250 432 ICSN-433 NL-46 CL-20 XNS-48 S-46 MCGNR/L16-4D 50044 50045 1.00 1.00 6.00 1.250 1.250 MCGNR/L16-5D 50048 50049 1.00 1.00 6.00 1.375 1.250 543 ICSN-533 NL-58 CL-12 XNS-510 S-58 MCGNR/L16-6D - 50053 1.00 1.00 6.00 1.625 1.250 643 ICSN-633 NL-68 CL-12 XNS-510 S-68 MCGNR/L85-6D 50056 50057 1.00 1.25 6.00 1.625 1.250 For Turning inserts see pages A-62 - A-91. For spare parts see pages B-91-B-92. B-8 Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:[email protected] Multi-Lock Toolholders MCKN R/L Toolholder Style K- 15° End Cutting Edge Angle for negative 80° diamond CNM_ inserts For Dual Insert Styles * * c ** * * **Optional *Supplied Standard Right Hand Shown, Left Hand Opposite. Inch UPC No. 733101- CNM_ Lock Clamp Optional Seat Description R.H. L.H. A B C E F U Gage Insert Seat Pin Clamp Screw Screw MCKNR/L12-4B 50066 50067 0.75 0.75 4.50 1.250 1.000 .123 MCKNR/L16-4C 50070 50071 1.00 1.00 5.00 1.250 1.250 .123 432 ICSN-433 NL-46 CL-20 XNS-48 S-46 MCKNR/L16-4D 50074 50075 1.00 1.00 6.00 1.250 1.250 .123 MCKNR/L20-4D 50078 50079 1.25 1.25 6.00 1.250 1.500 .123 MCKNR/L16-5D 50082 50083 1.00 1.00 6.00 1.375 1.250 .151 MCKNR/L20-5D 50086 50087 1.25 1.25 6.00 1.375 1.500 .151 543 ICSN-533 NL-58 CL-9 XNS-59 S-58 MCKNR/L85-5D 50090 50091 1.00 1.25 6.00 1.375 1.250 .151 MCKNR/L16-6D - 50095 1.00 1.00 6.00 1.500 1.250 .184 MCKNR/L20-6D 50098 50099 1.25 1.25 6.00 1.500 1.500 .184 643 ICSN-633 NL-68 CL-12 XNS-510 S-68 MCKNR/L24-6E 50102 50103 1.50 1.50 7.00 1.500 2.000 .184 MCKNR/L86-6E 50106 50107 1.00 1.50 7.00 1.500 1.250 .184 For Turning inserts see pages A-62 - A-91.