INDUSTRIAL ELECTRIC VEHICLE Vehicle shown with optional equipment. OWNER’S MANUAL AND SERVICE GUIDE SC NXG and SCT NXG Series January 2018 Introduction Thank you for choosing a Pack Mule Industrial Electric Vehicle, proudly built in the USA by Wesley Interna- tional. Wesley International is committed to providing you with the best quality product and backing it with exceptional customer service. This owner’s manual provided to help you get the most out of your new vehi- cle for many years to come. For convenience, record your product information in the space below and keep this information with the vehicle. The model and serial numbers can be found on the vehicle identification plate attached to the side of the motor compartment. See page 5 for the location of the vehicle identification plate. Record Your Product Information Model #: Serial #: Purchase Date: Register Your Pack Mule Registration is easy. Just go to http://www.packmule.com/mule-owners/register-a-mule/, complete the online form, and click submit. If You Need Help You will find many answers in this manual or online at www.packmule.com. If you don’t find what you need, just email us at [email protected] or call (800) 241-2869 or (404) 292-7441. We’re always glad to help. Important Product registration is required for warranty coverage. Wesley International 3680 Chestnut Street Scottdale, GA 30079 Phone (404) 292-7441 • Toll Free (800) 241-2869 • Fax (404) 292-8469 [email protected] • www.wesleyinternational.com iii Contents Safety Information.........................................................................................................3 Training ................................................................................................................................................3 Operator Qualifications ...........................................................................................................................3 Safety Guidelines .......................................................................................................................................3 Loading and Unloading ............................................................................................................................3 Ventilation ................................................................................................................................................4 Towing ................................................................................................................................................4 Maintenance ...............................................................................................................................................4 Operating Instructions .................................................................................................5 Before Putting Your Vehicle in Service .................................................................................................5 Vehicle Identification ................................................................................................................................5 Charging Batteries ....................................................................................................................................5 Vehicle Controls, Meters, Switches .......................................................................................................5 Horn ................................................................................................................................................6 Accelerator/Brake ....................................................................................................................................6 Left-foot Presence Switch ......................................................................................................................6 Optional Equipment .................................................................................................................................6 The Smart View Display ...........................................................................................................................6 Driving the Pack Mule NXG ..................................................................................................................... 7 Parking ................................................................................................................................................ 7 Driver Assist on Inclines ........................................................................................................................... 7 Start-up Checklist .....................................................................................................................................8 Maintenance Schedule.............................................................................................................................9 Maintenance Instructions ..........................................................................................10 Routine Maintenance .............................................................................................................................10 Batteries ..............................................................................................................................................10 Battery Care .............................................................................................................................................. 11 Electrolyte Levels .................................................................................................................................... 11 Optional Battery Watering System ...................................................................................................... 11 Cleaning Batteries ................................................................................................................................... 11 Battery Replacement .............................................................................................................................. 11 Connecting the Batteries ....................................................................................................................... 11 Lifting the Vehicle.................................................................................................................................... 12 Tires and Wheels ..................................................................................................................................... 12 Brakes .............................................................................................................................................. 12 Electrical Components .......................................................................................................................... 13 Appendices ...................................................................................................................27 Appendix A: Industry Standards .............................................................................................................27 Appendix B: Specifications ......................................................................................................................32 Appendix C: Components—Electrical ..................................................................................................34 Appendix D: Front Wheel Steer Assembly ...........................................................................................36 Appendix E: Throttle Control ..................................................................................................................37 Appendix F: Transaxle—SC Series...........................................................................................................38 Appendix G: Transaxle—SCT Series Series .......................................................................................... 40 Appendix H: Beacon (Optional) .............................................................................................................42 Appendix I: Options ..................................................................................................................................43 Appendix J: Programming the Keypad ................................................................................................ 44 Please read this first: When you receive your PackMule NXG stock chaser, it’s important to visually inspect the machine for any damage that may have occurred during shipping. If you find any shipping damage, have it noted on the car- rier’s bill immediately, specifically identifying the nature of the damage. Keep this manual with the vehicle at all times. It provides operating and maintenance instructions, as well as precautions for the safe operation of the vehicle. It is the responsibility of the owner, user, lessor or lessees to ensure that the vehicle is used as intended. Please read this entire manual to familiarize yourself with the safe operation of this vehicle, paying particular attention to anything labeled Caution, Note, or Warning. See below for the graphic representation of these. We also encourage you to read the industry standard operating and safety procedures in Appendix A. Because of continuing product improvement, changes or updates may be made to this manual, making it subject to change without notice. For the most up-to-date version of the manual, go to the PackMule web- site (http://www.packmule.com/support/product-manuals) or call Wesley International at 1-800-241-2869.