Catalog C-032 Rev. B POSITRONIC INDUSTRIES About Us Founded in 1966, Positronic Industries is a vertically integrated manufacturer of high quality interconnect products. Positronic has earned the worldwide reputation as a service oriented, quick-reaction, top quality connector supplier. We are committed to maintaining this reputation by continuous implementation of our Complete Capability concept. Complete Capability Design & Development • Designs new connectors and modifies existing connectors to meet industry requirements • Continuously conducts marketing studies to identify industry needs for new products • Ongoing interest in unique connector designs Tooling Machining • Tooling support for all manufacturing areas within company • Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at Positronic factory locations worldwide Machining • Automatic screw machines produce finely crafted contacts and hardware for connector bodies • Trained technicians operate machines from Tornos, Bechler and Brown & Sharpe Molding • Molds all plastic connector components such as insulators, hoods, angle brackets and more • Overmold capability available Plating • Applies gold and other metal finishes to connector components to any required thickness • Plating conforms to all military specifications Molding Quality Assurance Lab • Quality assurance system certified to ISO 9001 • Maintains aggressive TQM program • Able to test to IEC, EIA, UL, MIL-DTL-24308, MIL-DTL-28748, MIL-C-39029 and MIL-C-85049 requirements Finished Stock Inventory • Each main factory location maintains a large inventory of connector components and accessories • Same day shipments available on many standard connector products • Stocking agreements available for qualified customers Worldwide Sales & Service • Responsive attitude toward customer needs • Fully trained sales staff located worldwide Finished Stock Inventory Unless otherwise specified, dimensional tolerances are: Products described within this catalog may be protected by one or more of the following US. patents: 1) ±0.03 mm [0.001 inches] for male contact mating diameters. #4,721,472 #4,900,261 #5,255,580 2) ±0.08 mm [0.003 inches] for contact termination diameters. #5,329,697 #6,260,268 #6,835,079 3) ±0.13 mm [0.005 inches] for all other diameters. Patented in Canada, 1992 Other Patents Pending 4) ±0.38 mm [0.015 inches] for all other dimensions. Positronic Industries believes the data contained herein to be reliable. Since the technical information is given free of charge, the User employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 SUMO TECHNICAL INFORMATION Positronic Industries connectpositronic.com TECHNICAL INFO STANDARD TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Glass-filled polyester, UL 94V-0, Blind Mating System: Blind mate guides allow for misalign- blue color. ment up to 4.00 mm [0.157 inch] Contacts: Precision-machined copper alloy Polarization: Provided by connector body design. with gold flash over nickel. Solder- coated terminations optional. Other Removable Contacts: Insert contact in rear face of insula- finishes available upon request. Size 12, 16, 20 tor; release from front face of insula- tor. Female contacts feature Blind Mate Guides: Stainless steel, passivated. “Closed Entry” design. Float Mount Screw: Stainless steel, passivated. Removable Contact Retention in Connector Body: ELECTRICAL CHARACTERISTICS: Size 0 Contact: 67N [15 lbs.] per IEC 512-8, Test 15a. Size 12 Contact: 67N [15 lbs.] per IEC 512-8, Test 15a. Contact Current Rating, per UL 1977: Size 16 Contact: 67N [15 lbs.] per IEC 512-8, Test 15a. Size 0 Contact: 200 amperes, continuous. Size 20 Contact: 44N [10 lbs.] per IEC 512-8, Test 15a. Size 12 Contact: 35 amperes, continuous. Size 16 Contact: 15 amperes, continuous. Fixed Contacts: Printed board terminations, both Size 20 Contact: 5 amperes. straight and right angle. Size 12 Temperature Rise Curves per IEC and 16 female contacts feature 512-3, Test 5a. See next page for “Closed Entry” design. Size 20 performance curves. female contacts feature “Rugged Open Entry” design. Initial Contact Resistance Fixed Contact Retention (in free air at rated current); in Connector Body: 44N [10 lbs.], minimum. Size 0 Contact: 0.074m ohms. Size 12 Contact: 0.12m ohms. Resistance to Solder Heat: 260˚C [500˚F] for 10 seconds dura- Size 16 Contact: 0.32m ohms. tion per IEC 512-6, Test 12e, 25- Size 20 Contact: 1.90m ohms. watt soldering iron. Per IEC 512-2, Test 2b. Sequential Contact Insulator Resistance: 5 G ohms per IEC 512-2, Test 3a. Mating System: Three level systems featured for size 12, 16 and 20. Consult Voltage Proof: Technical Sales for application Size 0 Contact: 3,000 VAC assistance with contact sequenc- Size 12 Contact: 3,000 VAC ing. Size 16 Contact: 2,000 VAC Size 20 Contact: 1,700 VAC Printed Board and Panel Mounting Holes: Mounting holes provided in connec- Creepage Distances: Consult Technical tor body for both printed board and Sales. panel mounting. Clearance Distance: Consult Technical Float Mount Shoulder Screw: Provides up to 2.36 mm [0.093 inch] Sales. float. Working Voltage: Size 0 Contact: 250 V Mechanical Operations: 200 couplings. Size 12 Contact: 600 V Size 16 Contact: 250 V CLIMATIC CHARACTERISTICS: Size 20 Contact: 250 V Working Temperature: -55˚C to +125˚C. I N I C N D O U R S T T I R S I E O S P For RoHS options, • RoHSRoHS • p see page 13. e r C E Compliant E U / 5 D 9 ir / ect 02 ive 20 DIMENSIONS ARE IN MILLIMETERS [INCHES]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1 TECHNICAL INFO TEMPERATURE RISE CURVES SUMO Positronic Industries connectpositronic.com CONNECTOR TEMPERATURE RISE CURVES Tested per IEC Publication 512-3, Test 5a 80 80 68.4 70 70 68.7 60 60 50 50.4 50 45 40 40 34.4 30 30 20.3 24.4 Temperature (Deg C) Temperature (Deg Temperature C) Temperature (Deg 20 20 10 11 10 8.6 2.7 0 0 2.5 50 100 150 200 250 300 350 10 20 30 40 50 Current Load Current Load SIZE 0 CONTACTS SIZE 12 CONTACTS 80 70 68.9 36 60 30 50 28.7 45.4 24 40 20.1 18 30 26.6 12 Temperature (Deg C) Temperature (Deg 20 11.7 16 6.7 Temperature (Deg C) Temperature 6 10 2.5 4.2 0 0 24 6810 12 5 10 15 20 25 Current Load Current Load SIZE 16 CONTACTS SIZE 20 CONTACTS NOTE: 1) These temperature rise curves were developed in free air. DIMENSIONS ARE IN MILLIMETERS [INCHES]. 2 ALL DIMENSIONS ARE SUBJECT TO CHANGE. STRAIGHT PRINTED SUMO BOARD MOUNT CONNECTORS Positronic Industries connectpositronic.com MALE CONNECTOR 98.29 [3.870] 93.21 [3.670] Typical Part Number 80.51 [3.170] SUM13M600A1 67.81 [2.670] 53.03 [2.088] 39.52 [1.556] 2X 22.22 [0.875] 107.82 [4.245] 27.94 [1.100] 2X 1.91 95.25 [3.750] 12.70 [0.500] 4X ø6.35 [0.075] 52 49 B D 2 3426 18 10 [ø0.250] 46 40 2X 9.19 40.64 2X 12.31 [0.485] [0.362] [1.600] 0 MOUNT BOARD 2X 24.89 + 2X 8.89 [0.350] [0.980] 2X 12.45 35 41 27 11 19 3 1 5X 5.08 6X ø6.35 A [0.490] C 47 50 [0.200] [ø0.250] 2X FULL 2.54 [0.100] [OPTIONAL] 85.13 [3.352] RADIUS 5.08 [0.200] 1.52 [0.060] 7X 3.81 [0.150] 98.29 [3.870] CUTOUT 3X 3.81 [0.150] FOR SIZE #0 96.77 [3.810] HOUSING SIZE 0 0 CONTACT HOLE PATTERN SIZE 16 12.70 [0.500] SIZE 20 SIZE 12 27.94 [1.100] 25.40 Contact Terminations: [1.000] 2.70 Size 12: ø2.29 [0.090] [0.106] Size 16: ø1.60 [0.063] Size 20: ø1.02 [0.040] 6.35 [0.250] 44X 4.06 2X 18.24 [0.718] 6X 5.33 [0.210] [0.160] 8X 0.50 [0.020] 86.10 [3.390] SIZE 0 WITH 1/4-20 THREAD Note: See below for suggested printed board hole sizes. FEMALE CONNECTOR 98.29 [3.870] Typical Part Number 93.21 [3.670] SUM13F600A1 80.51 [3.170] 67.81 [2.670] 53.03 [2.088] 107.82 [4.245] 39.52 [1.556] SIZE 0 98.29 [3.870] 27.94 [1.100] 12.70 [0.500] C 50 47 41 35 27 19 11 3 1 A 2X 12.31 [0.485] 2X 22.22 40.64 2.54 [0.100] [1.600] [0.875] + 2X 24.89 0 [0.980] 2X 12.45 2X 8.89 [0.490] [0.350] 2X 9.19 [0.362] D 52 49 46 40 34 26 18 10 2 B 2X 1.91 [0.075] SIZE 16 2X FULL 5X 5.08 SIZE 20 6X ø6.35 [ø0.250] 1.52 [0.060] SIZE 12 RADIUS [0.200] (OPTIONAL) 95.25 [3.750] 4X ø6.35 5.08 [0.200] [ø0.250] CUTOUT FOR 7X 3.81 [0.150] SIZE #0 HOUSING 3X 3.81 [0.150] 96.77 [3.810] 12.70 [0.500] 0 27.94 [1.100] CONTACT HOLE PATTERN 22.86 Contact Terminations: [0.900] 2.70 Size 12: ø2.29 [0.090] [0.106] Size 16: ø1.60 [0.063] 6.35 [0.250] Size 20: ø1.02 [0.040] 44X ø4.06 8X 0.50 [0.020] 2X 18.24 [0.718] [0.160] Suggest ø2.90 [0.114] holes for size 12 contact holes.