Form 4307TE-05, 09-03 Supersedes Form 4307TE-05, 01-02 WinAlignâ Quick Reference Version 7.x ã Copyright 1995-2003 Hunter Engineering Company Contents 1. Getting Started ..................................................................................................... 1 General Introduction .............................................................................................1 References...............................................................................................1 System Requirements...........................................................................................1 For Your Safety ....................................................................................................1 Hazard Definitions ....................................................................................1 IMPORTANT SAFETY INSTRUCTIONS ....................................................2 Precautions for Systems Equipped with HFSS Cordless Sensors.................3 Specific Precautions/Power Source............................................................4 North America ....................................................................................4 Other Regions ....................................................................................4 Equipment Specifications ..........................................................................4 Electrical ............................................................................................4 Atmospherics .....................................................................................4 Safety Summary .......................................................................................5 Operating the Console ..........................................................................................5 Turning Power On.....................................................................................5 Using the “Softkeys”..................................................................................5 Alignment Procedure Bar ..........................................................................8 AlignGuideä Training and Information Guide ..............................................9 Resetting the Program ..............................................................................9 Just-In-Time Training .............................................................................. 10 Turning Power Off................................................................................... 10 An Example Alignment Job with the ExpressAlignâ Adjustment Feature and DSP400/DSP600 Sensors ................................................................................... 11 An Example Alignment Job with the ExpressAlign® Adjustment Feature and without DSP400 or DSP600 Sensors ................................................................... 19 2. Basic Operation Information ..........................................................................27 Sensors and Targets........................................................................................... 27 Mounting Sensors or Targets onto Wheel Adaptors................................... 27 Mounting Wheel Adaptors Onto Wheels ................................................... 28 Wheels with Rim Lip ......................................................................... 28 Wheels with No Rim Lip .................................................................... 28 Connecting Conventional Sensor Cables.................................................. 29 Connecting Sensor Cables with Optional Rack Wiring Kit .................... 29 Connecting Sensor Cables without Optional Rack Wiring Kit ............... 29 Compensating Conventional Sensors....................................................... 29 General Compensation of Conventional Sensors ................................ 29 Roll-Check® Measurement Feature ................................................... 30 Vehicle Specifications ......................................................................................... 30 Primary and Secondary Specification Groups ........................................... 30 Vehicle Specification Memory .................................................................. 31 Vehicle Recall Specifications Selection .............................................. 32 Selecting from the Vehicle Lists ......................................................... 33 Selecting “User Specifications” .......................................................... 34 Editing Specifications .............................................................................. 34 Entering and Editing Specifications .................................................... 34 Selecting Specification Formats ......................................................... 35 Reducing Tolerances ........................................................................ 37 WinAlign Version 7.0 Operation Manual Contents· I Storing Specifications.............................................................................. 37 Specification Notes ........................................................................... 37 Storing “User Specifications” ............................................................. 39 Factory Amended Specifications ........................................................ 40 WebSpecs.Netä Online Specification Database ....................................... 41 Selecting Display Units............................................................................ 41 Vehicle Measurements and Adjustments .............................................................. 44 Vehicle Plan View Status Indicator ........................................................... 44 Bar Graph Adjustments ........................................................................... 45 Bar Graph Groups ............................................................................ 46 Context Sensitive Menu .................................................................... 48 Alignment Procedure .......................................................................................... 49 Measuring Caster, S.A.I., and Included Angle ........................................... 49 Measuring Caster ................................................................................... 51 Measuring S.A.I. and Included Angle ....................................................... 54 ® Measuring Caster and S.A.I./I.A. Simultaneously (FasterCaster ) .............. 55 Symmetry Angle/Set Back Measurements................................................ 57 Toe Raised Procedures ........................................................................... 57 Ride Height Measurements ..................................................................... 58 Ride Height Dependent Specifications ............................................... 58 Zoom ............................................................................................... 58 Printing Ride Height .......................................................................... 59 Tire Condition ......................................................................................... 59 Tire Information ...................................................................................... 59 Illustrating Vehicle Adjustments ............................................................... 60 Rear Adjustments ................................................................................... 60 Rear Shims ...................................................................................... 60 Adjusting the Shim Display Size......................................................... 60 Front Adjustments................................................................................... 60 Front Shims...................................................................................... 60 CAMM® (Control Arm Movement Monitor) for Front Cams and Slots ................................................................................................ 60 ® WINTOE Toe Adjustment System..................................................... 60 ® Automatic Bushing Calculator Adjustment Feature .................................. 61 Adjusting With Axles Raised .................................................................... 61 Print Selections ...................................................................................... 61 Printing the Vehicle ........................................................................... 61 ® ExpressAlign Alignment Adjustment System ....................................................... 61 Online Features .................................................................................................. 66 ShopResults.NET™ ................................................................................ 66 3. Aligner Set-Up ....................................................................................................67 Set-Up ............................................................................................................... 67 Factory Settings for Aligner Set-Up .......................................................... 68 Program/Account ................................................................................................ 70 Setting up the Program ........................................................................... 70 Display ............................................................................................................... 70 Setting