Pre-feasibility Report For Installation of Induction Furnace, Rolling Mill& Submerged Arc Furnace for production of ingots, Billets 5,00,000 TPA, TMT & Long product : 5,00,000 TPA and Ferro alloys 25,000 TPA Project by M/s Lloyds Metals and Energy Limited. At Plot A-1 and A-2, MIDC Area, Ghugus, Chandrapur, Maharashtra. 1 Contents 1. Executive Summary ............................................................................................................... 5 2.1 Identification of project and project proponent ................................................................... 7 2.2 Brief description of nature of the project ........................................................................... 7 2.3 Need of the project its importance to the country and or region ............................................ 7 2.4 Demand Supply Gap ...................................................................................................... 8 2.5 Domestic/Export Markets ............................................................................................... 8 2.6 Employment Generation(Direct and Indirect) .................................................................... 9 3.0 Project Description ............................................................................................................. 9 3.1 Type of project ............................................................................................................... 9 3.2 General Location ...........................................................................................................10 3.3 Details of alternate sites considered .................................................................................12 3.4 Size or Magnitude of Operation ......................................................................................13 3.5 Manufacturing Process. ..............................................................................................14 3.6 Raw Material Requirement ..............................................................................................17 3.7 Water Requirement and Source...........................................................................................18 3.8 Power Requirement ....................................................................................................19 3.9 Environmental Impact and Mitigation Measures ............................................................19 3.9.1 Air Environment ...................................................................................................19 3.9.2 Noise Pollution Control .............................................................................................20 3.9.3 Impact on Water ........................................................................................................21 3.9.4 Solid Waste Generation ..............................................................................................21 A slag crusher will be installed to crush slag. Iron particles will be separated by using Magnetic Separator. These iron particles will be reused in Induction Furnace. Solid waste generation and its mitigation measures are as follows.Waste ................................................................................22 Quantity ..............................................................................................................................22 Mitigation Measures .............................................................................................................22 Slag ....................................................................................................................................22 49200TPA ...........................................................................................................................22 A slag crusher will be installed to crush slag. Iron particles will be separated by using Magnetic Separator. These iron particles will be reused in Induction Furnace.............................................22 The slag generated from Induction Furnace will be non-hazardous and non-toxic in nature. ...........22 Initially this will be used for levelling of Plot. It will be used for hardening of working area & construction of internal roads. ................................................................................................22 In future possibilities will be explored to use slag for construction of internal village roads. ..........22 2 Tail cutting ..........................................................................................................................22 100% reuse in Induction Furnace ............................................................................................22 Ash .....................................................................................................................................22 Max. 420 TPA .....................................................................................................................22 Ash will be used for brick manufacturing, for which the market already exists. ............................22 Ferro / Silico Manganese Slag ................................................................................................22 3744 TPA ............................................................................................................................22 100% Ferro manganese slag will be used in Plant for production of Silico manganese. .................22 4.0 Site Analysis .................................................................................................................23 4.1 Connectivity ..............................................................................................................23 4.2 Land Form ................................................................................................................23 4.3 Topography ...................................................................................................................23 4.4 Existing land use pattern ................................................................................................23 4.5 Environmental Setting of the project ............................................................................24 4.6 Soil Classification ......................................................................................................24 4.7 Climatic data from Secondary Sources .............................................................................24 4.8 Social Infrastructure available .........................................................................................24 5.0 Planning Brief ...............................................................................................................25 5.1 Planning Concept .......................................................................................................25 5.2 Population Projection .....................................................................................................25 5.3 Land use planning .........................................................................................................25 5.4 Assessment of Infrastructure Demand ..............................................................................25 5.5 Amenities/Facilities .......................................................................................................25 6.0 Proposed Infrastructure ......................................................................................................26 6.1 Industrial Area (processing area) .....................................................................................26 6.2 Residential Area (non processing area).............................................................................26 6.3 Green belt .....................................................................................................................26 6.4 Social Infrastructure ...................................................................................................26 6.5 Connectivity (Traffic and Transportation Road/Rail/Metro/Water ways etc.) ......26 6.6 Drinking Water Management (Source & Supply of Water) .................................................26 6.7 Sewerage System ..........................................................................................................26 6.8 Industrial Waste Management .........................................................................................26 6.9 Solid Waste Management ...............................................................................................26 6.10 Power Requirement & Supply/Source ..........................................................................27 7.0 Rehabilitation and Resettlement (R & R) Plan ......................................................................27 8.0 Project Schedule & Cost Estimates......................................................................................27 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given) .........................................................................................................27 3 8.2 Estimated project cost along with analysis in terms of economic viability of the project ....27 9.0 Analysis of Proposal Final Recommendations ......................................................................27 Tables Table 1 Environmental Setting of Study Area ...........................................................................................