REDEFINING THE BOUNDARIES WITH AN UNEQUALLED RANGE OF FORMATS. Our deep-draw blister packaging machines: the CP2, CP3 and CP500 series CONTENTS CUSTOMER-FOCUSED 04 A WIDE RANGE OF PRODUCTS OUTSTANDING CAPABILITY KNOW-HOW IS AT THE HEART DEMANDS A WIDE OF OUR PERFORMANCE. RANGE OF PACKAGING. 06 WE PROVIDE SOLUTIONS Infeed systems – PRODUCT-FRIENDLY AND FAST. New methods of administering pharmaceutical products demand creativi- ty and flexibility – in both production and packaging. With these deep-draw machines, which are modular in design, Mediseal has achieved an ideal com- bination of quality, flexibility and performance. Syringes, vials, pens, auto- 08 injectors, special packs or combination packs – the CP2, CP3 and CP500 series provides an optimal match for your packaging requirements, both now CP2 – and in the future. Take the path to freedom! UNLIMITED VERSATILITY IN THE SMALLEST SPACE. 10 CP3 – ROBUST, TOLERANT AND POWERFUL. 12 CP500 SERies – REDEFINING THE BOUNDARIES WITH UNMATCHED VERSATILITY. 14 CP500 T1 – UNMATCHED IN THE RANGE OF FORMATS. OUTSTANDING CAPABILITY KNOW-HOW IS AT THE HEART OF OUR PERFORMANCE. “Consistently high quality standards ensure that our customers can enjoy the benefits of a Mediseal machine for a long time.” This is why all Mediseal deep-draw machine are equipped with a large format range and enable secure packaging of high-quality parenterals. Unmatched draw depths of up to 45 mm mean that syringes, vials, ampoules and spe- cial medical applications can be packaged easily. Exceptionally user-friendly operation supports format changes, which can be carried out at incred- ible speed in less than 45 minutes. In this regard, the CP2, CP3 and CP500 series naturally fulfil all GMP requirements in accordance with pharmaceuti- cal standards. Tried-and-tested infeed systems are available to meet all the requirements of your product. Superb equipment: - a wide range of formats - drawn depths of up to 45 mm - GMP-compliant - easy to operate - unique modular design - fast format changes - outstanding infeed systems 4 WE PROVIDE SOLUTIONS INFEED SYSTEMS – PRODUCT-FRIENDLY Performance at a glance: Machine type Blisters/min.* Features As a line in combination AND FAST. with a cartoning machine CP2 up to 120 Small machine size, compact tools, ease of operation, P1600 no restriction on format and choice of foil Your product will determine the infeed system. Whatever the require- ments of your product, we will provide the solution. Mediseal infeed sys- CP3 up to 300 Huge variety of configurations, large format range, pro- P1600 tems or other tried-and-tested solutions of your choice gently and safely ven construction, robustness thanks to pillar-mounted P3200 package vials, ampoules, syringes and much more. stations, handy format parts With pocket depths of up to 45 mm, parenterals and solids are accurately positioned. With the aid of camera systems, position and integrity can be CP500 up to 500 Complete format change in <45 min., large format P1600 checked and documented at all times. T1, TX, RX range, a dosing area which can be encapsulated, print P3200 registration mark control with paper-coated and other demanding lidding foils, such as Tyvek or Pet, perfor- mance in reserve thanks to robust station design Packaging diversity: * depending on format and product Your product is in good hands: syringes, vials, ampoules, solids, pens, auto-injectors or medicinal products – they are all packaged gently and safely. 6 CP2 – UNLIMITED VERSATILITY IN THE SMALLEST SPACE. 3 metres for your production. The product infeed system will depend on your pro- The CP2 is a very compact machine of table construction Special features of the CP2 at a glance: The CP2 is equipped as standard with platen sealing. duction requirements: with a very small footprint and an output of up to 120 - compact: machine sizes from 3 m This allows processing of many different foil types, such as Automated infeeds are available for all common products. blisters per minute. The machine, which has been on - simplicity of operation paper-coated aluminium foil for childproof packs in terms of Alternatively, manual product feeding is possible – if neces- the market for more than 15 years, has proved itself in the - no limitations on choice of format and foil lidding foil as well as all known base foils such as aluminium, sary from both sides. Compact tools are easy to handle packaging of small lot sizes, special applications - a wide range of infeeds PVDC, aluminium or Aclar. Thanks to the flexible pocket and facilitate quick format changes. The comparatively and samples for clinical trials. - economical configuration, it is possible to package special products high output of the CP2 is also suitable for the constantly in- - 17 mm draw depth such as medical devices, ampoules or cosmetic products creasing quantities needed for clinical trial samples. with no problems. 8 CP3 – ROBUST, VERSATILE AND POWERFUL. Versatile design. A wide range of formats. The CP3 is a very robust machine of table construction, Special features of the CP3 at a glance: The length of the machine, at 6 metres, makes it possible Thanks to the flexible pocket configuration with an with an output of up to 300 blisters per minute. The machine - enormous versatility to build up workstations such as hole punches and per- optional special draw depth of up to 40 mm, it is pos- has proved itself on the market for packaging a wide range - a wide range of formats forators as well as all common infeeds and control equip- sible to package medical products such as ampoules, vials of oral and parenteral pharmaceutical products. - the strength of pillar-guided stations ment in any desired combination. The CP3 is equipped as and syringes. Automated infeed systems can be supplied - easy to handle format parts standard with platen sealing. This enables various ty- on request. Alternatively, products can be fed in manual- - servo-motor driven foil pull-off pes of foil to be processed. The CP3 is the ideal general- ly from both sides. Both performance and durability are purpose machine. guaranteed thanks to the tried-and-tested drive technology and the robust pillar-guided stations. 10 THE CP500 SERIES max. 235 230 min. 120 REDEFINING THE BOUND- Foil draw 315 max. Stamping size Foil width CP500 T1 max. 330 Draw depth ARIES WITH UNMATCHED max. 35/45 VERSATILITY. max. 235 min. 120 The CP500 series blister packaging machines meet tomorrow‘s production Foil draw max. 110 115 requirements today, in terms of quality, flexibility and efficiency. Foil width max. 330 max. Draw depth The CP500’s modular design enables it to handle a previously unimaginable max. 30 cutting format range of products. The three basic models – the CP500 T1, CP500 TX and CP500 RX 315 CP500 RX – can easily be configured for packaging parenteral, solid and even special forms of products. Products can be arranged at will in relation to the machine‘s direction of travel. The modular CP500 can always provide the right solution – for large-format blisters, special shapes, pocket depths up to 45 mm, 115 multi-stage cold-forming or multiple product infeeds. max. 235 min. 120 max. 110 Foil draw 315 Stamping size Foil width max. 330 CP500 TX Draw depth Special features of the CP500 series at a glance: max. 30 - full format change in <45 min. - a wide range of formats - dosing area can be encapsulated - processing of non-stretch lidding foils - performance in reserve thanks to robust station design - reliable packaging of high-value parenterals - exacting aluminium cold-forming - RX and TX version‘s cutting technology saves money Model variants Products CP500 T1 Flat, horizontal packaging process with Syringes, vials, ampoules lengthwise or crosswise single-cycle cutter in relation to the process direction; open clamp packs, special packs for large medicinal-pharma- ceutical products; combination packs CP500 TX Flat, horizontal packaging process with Alu-alu blisters, large formats and special pocket fast-cycle cutter and direct transfer to the geometries, combination packs and special appli- cartoning machine cations CP500 RX Compact, fast-cycle cutter, with inclined Alu-alu blisters, syringes, vials, ampoules in sealed direct transfer to the cartoning machine packs, positioned crosswise in relation the pro- cess direction 12 CP500 T1 – UNMATCHED IN THE RANGE OF FORMATS. Packaging technology for challenging requirements. Performance reserves in forming and sealing. The CP500 is based on the tried-and-tested distributed With closure forces up to 160 kN in the forming and drive concept. All the function areas are modular in sealing stations, the CP500 has impressive reserves of construction and can easily be adapted to our customers’ performance for the production of alu-alu or thermoformed particular packaging requirements – today and in the fu- blisters featuring the most challenging geometries. ture. Servicing of Mediseal packaging machines can be carried out quickly and economically, thanks to a minimum of mechanical moving parts. 14 www.mediseal.de.