SD300 LOW VOLTAGE VARIABLE SPEED DRIVE GETTING STARTED MANUAL www.power-electronics.com Variable Speed Drive Getting Started Manual Edition: November 2017 SD30IM01DI SD300 POWER ELECTRONICS ABOUT THIS MANUAL PURPOSE This manual contains important instructions for the installation and maintenance of Power Electronics SD300 variable speed drives. AUDIENCE This manual is intended for qualified customers who will install, operate and maintain Power Electronics SD300 variable speed drives. Only trained electricians may install and commission the drives. POWER ELECTRONICS CONTACT INFORMATION Power Electronics, S.A. C/ Leonardo da Vinci, 24 – 26 46980 – PATERNA SPAIN Tel. 902 40 20 70 (Spain) • Tel. (+34) 96 136 65 57 • Fax (+34) 96 131 82 01 Email: [email protected] Website: www.power-electronics.com 2 ABOUT THIS MANUAL POWER ELECTRONICS SD300 CONTROL OF REVISIONS DATE REVISION DESCRIPTION 02 / 05 / 2017 A First edition 15 / 05 / 2017 B Accessories. Subsidiaries. Misprints corrections 30 / 05 / 2017 C Technical Characteristics. Mechanical. Installation. Maintenance 28 / 11 / 2017 D Safety Instructions, Mechanical Installation, Power Connections, Warning & Fault Messages, Description of Programming Parameters, Modbus Communication, Configuration Register, Declaration of Conformity CE, Contact Information The equipment and technical documentation are periodically updated. Power Electronics reserves the right to modify all or part of the contents of this manual without previous notice. To consult the most updated information of this product, you may access our website www.power-electronics.com, where the latest version of this manual can be downloaded. The reproduction or distribution of the present manual is strictly forbidden, unless express authorization from Power Electronics. 3 SD300 POWER ELECTRONICS TABLE OF CONTENTS ABOUT THIS MANUAL .................................................................................... 2 SAFETY INSTRUCTIONS ................................................................................ 8 1. INTRODUCTION ..................................................................................... 14 2. CONFIGURATION TABLE & STANDARD RATINGS ........................... 16 Configuration Table ................................................................................. 16 Standard Ratings – 230VAC single-phase ............................................. 17 Standard Ratings – 230VAC 3-phase ..................................................... 17 Standard ratings – 400VAC .................................................................... 18 3. TECHNICAL CHARACTERISTICS ........................................................ 20 Enhanced Sensorless Control ................................................................ 23 4. DIMENSIONS .......................................................................................... 25 IP20 Drives Dimensions .......................................................................... 25 IP66 Drives Dimensions .......................................................................... 36 5. RECEPTION, HANDLING AND TRANSPORTATION ........................... 41 Reception and Storage ........................................................................... 41 Handling and Transportation ................................................................... 41 6. MECHANICAL INSTALLATION ............................................................. 43 Environmental Ratings ............................................................................ 43 Drive Mounting ........................................................................................ 44 Clearances .............................................................................................. 45 Cooling .................................................................................................... 47 7. POWER CONNECTIONS ........................................................................ 51 Basic Configuration ................................................................................. 51 Topology .................................................................................................. 53 Power Terminals ..................................................................................... 53 Power Connection and Wiring ................................................................ 58 Ground Connection ................................................................................. 61 EMC Installation Requirements .............................................................. 63 Protections .............................................................................................. 68 Dynamic Braking Resistors ..................................................................... 70 4 TABLE OF CONTENTS POWER ELECTRONICS SD300 8. CONTROL CONNECTION ...................................................................... 73 Wiring Recommendations ....................................................................... 73 Control Cables Access ............................................................................ 74 Control Board Terminals Description ...................................................... 75 Control Switches ..................................................................................... 81 STO - Safe Torque Off ............................................................................ 81 9. COMMISSIONING ................................................................................... 84 10. MAINTENANCE ...................................................................................... 87 Cooling .................................................................................................... 87 Warnings ................................................................................................. 88 Routine Inspection .................................................................................. 89 11. USE OF THE DISPLAY .......................................................................... 93 12. STATUS MESSAGES ............................................................................. 97 List of Status Messages .......................................................................... 97 13. WARNING & FAULT MESSAGES ......................................................... 98 List of Warning Messages ....................................................................... 98 List of Fault Messages & Troubleshooting .............................................. 99 14. DESCRIPTION OF PROGRAMMING PARAMETERS ........................ 107 Group 0: Operation ............................................................................... 107 Group 1: Drive dr .............................................................................. 108 Group 2: Basic Functions bA ............................................................ 117 Group 3: Expanded Functions Ad .................................................... 129 Group 4: Control Functions Cn ......................................................... 142 Group 5: Inputs In ............................................................................. 153 Group 6: Outputs OU ........................................................................ 167 Group 7: Communication Bus CM.................................................... 176 Group 8: PID AP ............................................................................... 182 Group 9: Protections Pr .................................................................... 189 Group 10: Second Motor M2 ............................................................ 199 Group 11: PLC Sequence US .......................................................... 203 Group 12: PLC Function UF ............................................................. 205 15. MODBUS COMMUNICATION .............................................................. 212 Introduction ............................................................................................ 212 Supported Modbus Function Codes ..................................................... 216 Addressing Modes ................................................................................ 219 Summary of Modbus Addresses ........................................................... 219 TABLE OF CONTENTS 5 SD300 POWER ELECTRONICS 16. ACCESSORIES ..................................................................................... 263 Communications.................................................................................... 264 Extension I/O ......................................................................................... 265 Conduit Kit ............................................................................................. 266 Flange Type .......................................................................................... 267 17. COMMONLY USED CONFIGURATIONS ............................................ 281 Start/Stop command and speed setting from keyboard ....................... 281 Start/Stop command by keyboard and speed setting by analogue input .................................................................................................... 283 Start/Stop command by terminals and speed setting by analogue input .................................................................................................... 286 Multi-speed commands (multi-step frequencies) using P5, P6 and P7 ...................................................................................................