S9086-TK-STM-010/CH-571R3 REVISION 3 NAVAL SHIPS’ TECHNICAL MANUAL CHAPTER 571 UNDERWAY REPLENISHMENT THIS CHAPTER SUPERSEDES CHAPTER 571 REVISION 2 DATED 31 DECEMBER 2000 DISTRIBUTION STATEMENT C: DISTRIBUTION AUTHORIZED TO GOVERNMENT AGEN- CIES AND THEIR CONTRACTORS; ADMINISTRATIVE AND OPERATIONAL USE (1 AUGUST 1990). OTHER REQUESTS FOR THIS DOCUMENT WILL BE REFERRED TO THE NAVAL SEA SYSTEMS COMMAND (SEA-03P8). DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT DISCLO- SURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT. PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND. 1 DEC 2001 TITLE-1 / (TITLE-2 Blank)@@FIpgtype@@TITLE@@!FIpgtype@@ @@FIpgtype@@TITLE@@!FIpgtype@@ TITLE-2 @@FIpgtype@@BLANK@@!FIpgtype@@ S9086-TK-STM-010/CH-571R3 TABLE OF CONTENTS Chapter/Paragraph Page 571 UNDERWAY REPLENISHMENT ........................... 571-1 SECTION 1. INTRODUCTION .................................... 571-1 571-1.1 PURPOSE AND SCOPE ................................. 571-1 571-1.2 INTERFACE ........................................ 571-1 571-1.3 APPLICABILITY ..................................... 571-3 571-1.4 BACKGROUND AND DEFINITIONS ......................... 571-3 571-1.4.1 GENERAL. .................................... 571-3 571-1.4.2 REPLENISHMENT-AT-SEA OR UNDERWAY REPLENISHMENT (UNREP). .................................... 571-3 571-1.4.3 CONNECTED REPLENISHMENT (CONREP). ................ 571-3 571-1.4.4 VERTICAL REPLENISHMENT (VERTREP). ................. 571-3 571-1.5 UNREP SAFETY ..................................... 571-3 571-1.6 UNREP STANDARDIZATION .............................. 571-4 SECTION 2. LIQUID CARGO TRANSFER SYSTEMS ...................... 571-5 571-2.1 DEFINITIONS ....................................... 571-5 571-2.1.1 LIQUID CARGO TRANSFER STATION. ................... 571-5 571-2.1.2 STANDARD TENSIONED REPLENISHMENT ALONGSIDE METHOD (STREAM) TRANSFER RIG. ........................ 571-5 571-2.2 METHODS OF TRANSFER, ALONGSIDE ....................... 571-5 571-2.2.1 STREAM TRANSFER RIGS .......................... 571-5 571-2.2.1.1 General. ................................ 571-5 571-2.2.1.2 Spanwire Rigging. .......................... 571-5 571-2.2.1.3 Saddle Whips. ............................ 571-6 571-2.2.1.4 Rig Variations. ............................ 571-6 571-2.2.2 NON-STREAM TRANSFER RIGS ....................... 571-7 571-2.2.2.1 Non-STREAM Spanwire and Spanline. .............. 571-7 571-2.2.2.2 Non-STREAM Spanwire and Spanline Rig Variations. ...... 571-8 571-2.2.2.3 Close-In Fuel Rig. .......................... 571-8 571-2.2.2.4 Close-In Fuel Rig Variations. .................... 571-9 571-2.3 METHODS OF TRANSFER, ASTERN ......................... 571-9 571-2.3.1 The 2-1/2 Inch Astern Fuel Hose Rig. ...................... 571-9 571-2.3.2 The 6-inch Astern Fuel Hose Rig. ........................ 571-9 571-2.4 LIQUID CARGO TRANSFER OVERVIEW ...................... 571-9 571-2.4.1 Passing a STREAM Rig. ............................. 571-9 i S9086-TK-STM-010/CH-571R3 TABLE OF CONTENTS - Continued Chapter/Paragraph Page 571-2.4.2 OPERATING THE STREAM RIG. .......................571-11 571-2.4.3 RETRIEVING THE STREAM RIG. ......................571-11 571-2.4.4 EMERGENCY BREAKAWAY. .........................571-11 SECTION 3. SOLID CARGO TRANSFER SYSTEMS .......................571-12 571-3.1 DEFINITIONS .......................................571-12 571-3.1.1 SOLID CARGO TRANSFER STATION. ....................571-12 571-3.1.2 STANDARD TENSIONED REPLENISHMENT ALONGSIDE METHOD (STREAM) SOLID CARGO TRANSFER RIG. ...............571-12 571-3.2 METHODS OF TRANSFER ...............................571-12 571-3.2.1 STREAM TRANSFER RIGS. ..........................571-12 571-3.2.1.1 Highline. ...............................571-13 571-3.2.1.2 Inhaul and Outhaul. .........................571-13 571-3.2.1.3 Transfer Head. ............................571-13 571-3.2.1.4 Rig Variations. ............................571-13 571-3.2.1.5 Consolidation Rigs. .........................571-13 571-3.2.1.6 Heavy Lift STREAM. ........................571-15 571-3.2.1.7 STREAM Load Lowering Method. ................571-15 571-3.2.1.8 Heavy Load Return (Cargo Drop Reel) with Threefold. .....571-17 571-3.2.2 NON-STREAM RIGS. ..............................571-18 571-3.2.2.1 Burton Rigs. .............................571-18 571-3.2.2.2 Fiber Rope Highline Rig. ......................571-20 571-3.3 SOLID CARGO TRANSFER OVERVIEW .......................571-21 571-3.3.1 STREAM WITH STAR RIG. ..........................571-21 571-3.3.2 PREPARING THE RIG. .............................571-22 571-3.3.3 PASSING THE RIG. ...............................571-25 571-3.3.4 OPERATING THE RIG. .............................571-25 571-3.3.5 RETRIEVING THE RIG. ............................571-25 571-3.3.6 EMERGENCY BREAKAWAY. .........................571-25 SECTION 4. EQUIPMENT .......................................571-26 571-4.1 PURPOSE AND SCOPE .................................571-26 571-4.2 WINCHES .........................................571-26 571-4.2.1 WINCH TYPES. .................................571-26 571-4.2.2. WINCH COMPONENT PARTS. ........................571-27 571-4.2.2.1 Electric Motor. ............................571-29 571-4.2.2.2 Hydraulic Transmission. .......................571-29 571-4.2.2.3 Service Brake. ............................571-29 571-4.2.2.4 Drum. .................................571-29 571-4.2.2.5 Jaw Clutches. ............................571-29 571-4.2.2.6 Ratchet and Pawl. ..........................571-30 571-4.2.2.7 Drum Brake. .............................571-30 ii S9086-TK-STM-010/CH-571R3 TABLE OF CONTENTS - Continued Chapter/Paragraph Page 571-4.2.2.9 Air Clutch. ..............................571-30 571-4.2.2.10 Wire Rope Spooling Systems. ...................571-30 571-4.3 ANTI-SLACK DEVICES (ASD) .............................571-30 571-4.3.1 GENERAL. ....................................571-30 571-4.3.2 ASD TYPES. ...................................571-30 571-4.4 RAM TENSIONER ....................................571-31 571-4.4.1 GENERAL. ....................................571-31 571-4.4.2 RAM PISTON AND CYLINDER ASSEMBLY. ................571-32 571-4.4.3 FLOW CONTROL VALVE. ...........................571-32 571-4.4.4 SHEAVE ASSEMBLIES. .............................571-33 571-4.4.5 ACCUMULATOR CYLINDER. .........................571-33 571-4.4.6 FLUID STORAGE TANK. ............................571-33 571-4.5 SLIDING BLOCK DRIVE SYSTEM ..........................571-35 571-4.5.1 GENERAL. ....................................571-35 571-4.5.2 SLIDING BLOCK DRIVE SYSTEM COMPONENT PARTS. ........571-35 571-4.5.2.1 Transfer Head. ............................571-35 571-4.5.2.2 Wire Rope Sheaves. .........................571-35 571-4.5.2.3 Trolley Support and Stowage Arms. ................571-35 571-4.5.2.4 Sweep Brake. ............................571-36 571-4.5.2.5 Sliding Block. ............................571-36 571-4.5.2.6 Sliding Block Drive. .........................571-36 571-4.5.2.7 Limit Switches. ...........................571-36 571-4.6 SLIDING PADEYE ....................................571-37 571-4.6.1 GENERAL. ....................................571-37 571-4.6.2 SLIDING PADEYE TYPES. ...........................571-37 571-4.6.3 SLIDING PADEYE COMPONENT PARTS. ..................571-38 571-4.6.3.1 Box Column. .............................571-38 571-4.6.3.2 Carriage Assembly. .........................571-38 571-4.6.3.3 Ball Screw Assembly. ........................571-38 571-4.6.3.4 Electric Motor. ............................571-38 571-4.6.3.5 Brake System. ............................571-38 571-4.6.3.6 Limit Switches. ...........................571-38 571-4.6.3.7 Manual Drive. ............................571-38 571-4.7 PROBE FUELING SYSTEMS ..............................571-38 571-4.7.1 GENERAL. ....................................571-38 571-4.7.2 PROBE FUELING SYSTEM TYPES. .....................571-38 571-4.7.2.1 Single Probe Fueling System. ....................571-39 571-4.7.2.2 Double Probe Fueling System. ...................571-39 571-4.8 CONTROL STATION ...................................571-41 571-4.8.1 GENERAL. ....................................571-41 571-4.8.2 NAVY STANDARD SPANWIRE and HIGHLINE WINCH CONTROLS. 571-41 iii S9086-TK-STM-010/CH-571R3 TABLE OF CONTENTS - Continued Chapter/Paragraph Page 571-4.8.3 FOURTH GENERATION SPANWIRE AND HIGHLINE WINCH CONTROLS. ..................................571-44 571-4.8.4 NAVY STANDARD HAULING WINCH CONTROLS. ............571-44 571-4.8.5 FOURTH GENERATION HAULING WINCH CONTROLS. .........571-44 571-4.8.6 SLIDING BLOCK CONTROLS. ........................571-44 571-4.8.7 NAVY STANDARD 3-SPEED AND 2-SPEED SADDLE WINCH CONTROLS. ..................................571-44 571-4.8.8 NAVY STANDARD AUTOMATIC RAM CONTROL (ARC). ........571-44 571-4.8.9 RAM POSITION INDICATOR. .........................571-44 SECTION 5. TESTING REQUIREMENTS ..............................571-45 571-5.1 OVERVIEW OF TESTING REQUIREMENTS .....................571-45 571-5.1.1 NEW INSTALLATION EQUIPMENT TESTING. ...............571-45 571-5.1.2 SHIPBOARD TESTING AND INSPECTIONS. ................571-45 571-5.1.3 POST-OVERHAUL EQUIPMENT TESTING. .................571-45 571-5.1.4 POST-OVERHAUL and REPAIR SHIPBOARD TESTING. .........571-45 571-5.1.5 MODIFIED EQUIPMENT TESTING. .....................571-46 571-5.1.6 TEST RECORDS. .................................571-46 571-5.2 EQUIPMENT AND RIGGING TEST REQUIREMENTS