KALIX KP800 80 parts/minute cartoning machine THE GREATEST CARE FOR YOUR PRODUCTS The KP800 is designed to ensure efficient and versatile production for outputs up to 80 cartons per minute. This machine is able to place even the most fragile article in its premium-printing carton without neither KP800 MAIN FEATURES scratch nor traces. This remarkable result is achieved thanks to a carton transfer through plastic belts and to High reliability: a very a precise flap closure, which is performed only • Fully mechanical drive when the carton stops in each dedicated station. • High quality components for long service life The KP800’s fully mechanical drive, along with • Few consumable parts a reduced number of consumable parts, assures its reliability and resistance through the years. Moreover, its Component care: small footprint grants a simple and efficient installation in • Careful handling protects the most your production area. delicate cartons Changeovers are very fast and ergonomic. A single • Pick-up and opening of the cartons by suction operator can perform a format changeover in 10 minutes, cups almost without tools. • Closure by gentle movement without scuffing The Citus Kalix machine range has been produced since User friendly: 1928. Over 10,000 machines are running worldwide, • Fast and tool-free format changeover some are more than 25 years old. • Centralized location for all adjustments • Wide stainless steel opening guards and safety glass • New swiveling electrical cabinet Modular and compact: • Modular design concept allowing many alternatives for product infeed systems • Various options available (leaflet, liner module...) • Compact design AN EXTENSIVE AND INNOVATIVE FILLING & CARTONING PRODUCT RANGE Mascara, jar and tube filling Cartoning Machine KM503 KJ503 KX603 KX803 KX903 ** KX1103 ** KP600 *** KP800 *** KP1200*** KP2000 Speed in parts per min 40 40 60 80 90 110 60 80 120 200 Citus Kalix Quality System Changeover time only filling 5 5 5 5 5 5 product in min * Changeover time complete 10 10 10 10 10 10 10 10 10 10 format in min * Change over without tooling Options availability * Estimate based on average set-up, considering use of an extra set of size parts and wet parts ** KX903 and KX1103 can be equipped with hot air and metal sealing stations on same set-up *** KP600, KP800 and KP1200 can be equipped with liner modules 1. Carton feeding • Prefolded cartons are placed on an inclined plane store feeder. This feeder can be extended with a horizontal belt (optional). 2. Carton transfer 1 • Carton pick up and opening are performed by two arms equipped with suction cups, using exclusively positive movements. • The open carton is transferred between the upper and lower belts of the secondary chain, where it is held by plastic cleats. Motion is provided by the motorized upper belt. 2 4 3 3. Product insertion • The product is introduced into the carton through a tunnel, by an optimised stroke insertion tool, Horizontal belt feeding which is equipped with an automatic overload (option) protection. • Optionally, the machine can be equipped with a leaflet feeder. Thanks to a special guiding tunnel, the leaflet is introduced into the carton along with the product. 4. Carton closure • The positive closure principles ensure perfect closing. Every movements is mechanical and linear. Adjustments are centralized and simplified. This concept allows full repeatability and short changeover time. 5. Finished product outfeed • Optionally, the finished product can exit the machine on a horizontal conveyor and, in case Product insertion a defective product is detected, the rejection system automatically slide it downwards. 5 Ejection of finished products Carton closure Ejection of defective products (option) 0 +50 0 +50 1649 TECHNICAL CHARACTERISTICS 1344 0 +50 852 Installation drawing: 3052 1522 1648 1296 0 +50 0 +50 1649 1344 0 +50 852 3052 1522 1. Change over time: 4. Cartons & leaflets dimensions: • Format change in 10 minutes A Carton Min. (mm) Max. (mm) 2. Technical features: A 20 100 C • Fully automatic, horizontal, intermittent cartoner for prefolded B 20 80 B 1648 cartons with reverse or airplane flaps C 50* 200 1296 • Product transfer by primary chain with plastic dividers Carton: * For smaller dimensions, please • Carton transfer by lower and upper plastic belts to avoid contact us. scratches A • Pick-up, opening and closure of carton with positive B Leaflet Min. (mm) Max. (mm) movements A 15 70 • Adjustable speed on the display B 80 220 • Display with colour touch screen Leaflet: • Guards in stainless steel and security glass • Noise level less than 80dbA at 1 meter Main options: • SIEMENS PLC • Extended primary chain • GMP machine • Infeed Modules for different packaging in puck or not (tube, • Operator safety. Starting the machine is impossible without bottle, jar, lipstick, mascara, compact powder...) all guards closed. • Liner module • Safety: complies with CE standards. • Leaflet folding by GUK • Prefolded leaflet insertion • Carton closing by hotmelt glue • Tracking solutions: inkjet coding, rotary embossed coding, 3. Energy table: hot foil marking • Coding inspection camera Energy sources Values • Barcode reading for leaflets and/or cartons Compressed air 10 Nm3/h • Filled carton control • Ejection of incomplete or defective cartons Pressure 6 bars • Light column Electricity 2.5 kW • IQ/OQ Documentation These data are indicative and can be subject to modification without prior notice. Coesia is a group of innovation-based industrial solutions companies operating globally, headquartered in Bologna, ltaly. Coesia’s companies are leaders in the sectors of: • Advanced automated machinery and materials • Industrial process solutions • Precision gears Coesia’s customers are leading players in a broad range of industries, including Consumer Goods, Tobacco, Healthcare, coesia.com Aerospace, Racing & Automotive and Electronics. CITUS KALIX ZA du Bois de l’Epine 6 avenue du Bois de l’Epine – France F-91080 Courcouronnes – France Tel +33 (0)1 69 87 46 46 Fax +33 (0)1 69 90 75 15 e-mail machines: [email protected] citus-kalix.fr e-mail after-sales: [email protected].