AFRL-HE-WP-TR-2002-0169 UNITED STATES AIR FORCE RESEARCH LABORATORY CIVILIAN AMERICAN AND EUROPEAN SURFACE ANTHROPOMETRY RESOURCE (CAESAR) FINAL REPORT, VOLUME I: SUMMARY Kathleen M. Robinette HUMAN EFFECTIVENESS DIRECTORATE CREW SYSTEM INTERFACE DIVISION WRIGHT-PATTERSON AFB, OHIO 45433-7022 Sherri Blackwell SYTRONICS, INC. 4433 DAYTON-XENIA RD DAYTON, OHIO 45432 Hein Daanen TNO HUMAN FACTORS INSTITUTE SOESTERBERG, THE NETHERLANDS Mark Boehmer Scott Fleming Tina Brill David Hoeferlin Dennis Burnsides SYTRONICS, INC. 4433 DAYTON-XENIA RD DAYTON, OHIO 45432 Project accomplished under a Cooperative Research Agreement with 400 COMMONWEALTH DR WARRENDALE, PA 15096 JUNE 2002 INTERIM REPORT FOR THE PERIOD DECEMBER 1997 TO JUNE 2002 Human Effectiveness Directorate Crew System Interface Division Approved for public release; distribution is unlimited. 2255 H Street Wright-Patterson AFB OH 45433-7022 PREFACE The authors would like to thank the other members of the data collection teams whose hard work contributed to this study, especially Sara Kelly, Bridget Bailey, Teresa Crase, Anna Riley, Dennis Allen, Steve Trimble, Koen Tan, Silvia Penna, Roberta Borghesi, Catia Di Ceglia Valeria Brusco, Giorgia Latini, Samantha Castello, Beth Bryant McCrary and Sarah Endicott. We would also like to thank all of the people from the partner companies who contributed time and effort. In particular we would like to thank Kim Bennett from Jantzen Inc., who helped with just about every aspect from scanning garment materials, sizing and production to greeting subjects at the site she arranged through Jantzen, and Laura Blalock who helped with the scanning garment fabrics and the production of the shorts. We also want to thank all the partners who arranged for data collection sites at their companies, including Mari Milosic from Magna Interiors, Joe Koncelik from Georgia Tech., Marc Rioux and the National Research Council of Canada, and especially Linda Urette at NISSAN who provided our first site. We would like to thank Gary Pollak at the Society of Automotive Engineers (SAE) who arranged all of the industry partnerships and organized our bi-annual partner meetings and Sirvart Mellian and the American Society of Testing and Materials (ASTM) D-13.55 Committee who brought us the apparel partners and perspectives and who graciously allowed the SAE to take over all of the industry partnerships to simplify the collaboration. The authors would like to thank all the members of the NATO Advisory Group for Aerospace Research and Development (AGARD), Working Group 20: 3-D Surface Anthropometry for their help in establishing the requirements and capabilities for this effort, and developing the initial survey plan. In particular we would like to thank: 1) Dr. Kenneth Boff of the Air Force Research Laboratory, 2) Prof. Peter R.M. Jones of Loughborough University, 3) Dr. Michael Vannier of the University of Iowa and the National Institutes of Health, 4) Mr. Marc Rioux of the Canadian National Research Council, and 5) Prof. Alex Coblentz and Prof. Régis Mollard of the University of Paris. We would also like to thank Bobbie Mixon and Tiffany Pitts of the Office of Public Affairs (ASC/PA), Wright-Patterson Air Force Base, Ohio for preparing press releases and assisting with advertising to the news media for subject recruitment. Finally, the authors would also like to thank Lee Shibley, Catherine Harrison and Marty Luka for their help in editing this document. This effort was completed under contract number F41624-93-C-6001 with Sytronics and for which Kathleen Robinette was the contract engineer, as well as under Project Arrangement US- NL AF-98-0001 under the US-NL Technology Research and Development Projects (TRDP) Agreement, and a Cooperative Research and Development Agreement (CRADA) between the U.S. Air Force Research Laboratory and the Society of Automotive Engineers. ii TABLE OF CONTENTS Preface......................................................................................................................................... ii List of Tables ............................................................................................................................. iv List of Figures............................................................................................................................ iv Chapter I: Introduction............................................................................................................... 1 Chapter II: Experimental Design ............................................................................................... 3 Sampling Strategy................................................................................................................... 3 Sampling Result...................................................................................................................... 6 Quality Control and Editing.................................................................................................... 8 Chapter III: Products................................................................................................................ 13 Demographic Variables ........................................................................................................ 13 3-D Scan Data....................................................................................................................... 14 Pose A: Standing posture................................................................................................. 14 Pose B: Seated comfortable working posture .................................................................. 15 Pose C: Seated coverage posture ..................................................................................... 15 3-D Landmark Data .............................................................................................................. 17 Traditional Style Measurements ........................................................................................... 31 Miscellaneous Other Deliverables ........................................................................................ 46 Summary of Deliverables ..................................................................................................... 46 References................................................................................................................................. 47 Appendix A: Demographic Questionnaire............................................................................... 49 Appendix B: Traditional Measurement Form.......................................................................... 63 iii LIST OF TABLES Table 1. Target Number of Subjects, North America...................................................................................................5 Table 2. Target Numbers of Subjects for Each of the Other Two Countries................................................................5 Table 3. Actual Number of Subjects in Each Strata, North America............................................................................7 Table 4. Number of Subjects in Each Strata, The Netherlands.....................................................................................7 Table 5. Number of Subjects in Each Strata, Italy........................................................................................................7 Table 6. North American Sample Stature And Weight By Strata.................................................................................9 Table 7. Dutch Sample Stature and Weight by Strata.................................................................................................10 Table 8. Italian Sample Stature and Weight by Strata ................................................................................................10 Table 9. Accuracy Confidence Levels (mm) ..............................................................................................................11 Table 10. Demographic Variables ..............................................................................................................................13 Table 11. List of 3-D Landmarks ...............................................................................................................................18 Table 12. Traditional Style Measurements .................................................................................................................31 LIST OF FIGURES Figure 1. North American Data Collection Sites..........................................................................................................6 Figure 2. Footprints ....................................................................................................................................................14 Figure 3. Scan Image in Standing Posture..................................................................................................................15 Figure 4. Scan Image in Seated Comfortable Working Posture .................................................................................16 Figure 5. Scan Image in Seated Coverage Posture .....................................................................................................16 Figure 6. Photograph of the Stickers Used .................................................................................................................17 Figure 7. Visual Index of the 3-D Landmarks, Pose A, Upper Body, Front View .....................................................20 Figure 8.