1300 90 50 75 METALWORKING & SAFETY PRODUCTS addler.com.au METALWORKING BANDSAW BLADES Excision® M42 Cobalt Bandsaw Blades (Regular) Versatile Bi-Metal Bandsaw Blade with 8% Cobalt content Regular Tooth shape suits a huge range of cutting applications Suitable for use on metals with hardness up to 44HRc Ideal For: Mild Steel, Stainless Steel, Aluminium, Brass, Copper, Cast Iron, Fibreglass, Wood Angle Flat Bar & Plate Sheet Round Bar Square Bar Square Tube Pipe Round Tube Beams Channel Excision® M42 Cobalt Bandsaw Blades (Prole) Specialised Bi-Metal Bandsaw Blade with 8% Cobalt content Prole Tooth shape suits vibration-susceptible applications such as bundle cutting Suitable for use on metals with hardness up to 44HRc Ideal For: Mild Steel, Stainless Steel, Aluminium, Brass, Copper, Cast Iron Angles - Bundled Round Bar - Bundled Channel - Bundled Beams - Bundled Round Tube - Bundled Square Tube - Bundled Excision® M51 Cobalt Bandsaw Blades Premium Bi-Metal Bandsaw Blade with 10% Cobalt and 10% Tungsten content Hook Tooth shape for fast cutting of larger solid sections Suitable for use on metals with hardness up to 50HRc Ideal For: Mild Steel, Stainless Steel, Aluminium, Brass, Copper, Cast Iron, Titanium, Hardened Steel Pipe Flat Bar & Plate Round Bar Square Bar Excision® B0 TCT Bandsaw Blades Premium Tungsten Carbide Tipped (TCT) Bandsaw Blades Triple Chip Tooth geometry for fast and accurate cutting of larger solid sections Suitable for use on metals with hardness up to 64HRc Ideal For: Mild Steel, Stainless Steel, Aluminium, Brass, Copper, Cast Iron, Titanium, Hardened Steel Pipe Flat Bar & Plate Round Bar Square Bar Helping Metal Fabricators Succeed Tooth Pitch Selection Guide (Common Sections) SOLIDS TUBES W W T T W W Wall Thickness (T) SOLIDSSOLIDS Wall ThiW0ck.a6lln Thiess1ckness1.6 2 2.5 3 4 5678910 12 15 20 50 Tube Tube TubeWid Widthth (W)0.6 1 1.6 2 2.5 3 4 5678910 12 15 20 50 MaterialMaterial 10 1014 1414 1410/14 10/1410/14 10/1410/14 10/1410/14 10/1410/14 10/14 CrossCross 20 2014 1414 1410/14 10/1410/14 10/1410/14 10/1410/14 10/1410/14 10/148/12 6/108/12 6/10 SectSolidSioectn ion TPITeeth Per Width (W) 25 mmmm Inch 2514 1414 1410/14 10/1410/14 10/1410/14 10/1410/14 10/148/12 8/128/12 6/108/12 6/106/10 56/10/8 55/8/8 55/8/8 5/8 30 3014 1414 1410/14 10/1410/14 10/1410/14 10/1410/14 10/148/12 8/128/12 6/108/12 6/106/10 56/10/8 55/8/8 55/8/8 45/6/8 4/6 Up toUp 20 to 20 10/1104 /14 40 4014 1414 1410/14 10/1410/14 10/1410/14 10/148/12 8/128/12 8/126/10 6/106/10 56/10/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 4/6 20 - 3020 - 30 8/128/12 50 5014 1414 1410/14 10/1410/14 10/148/12 8/128/12 8/128/12 8/126/10 6/106/10 56/10/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 4/6 25 - 3525 - 35 6/106/10 60-12060-12014 1414 1410/14 10/1410/14 10/148/12 8/128/12 8/126/10 6/106/10 56/10/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 44/6/6 44/6/6 4/6 30 - 4530 - 45 5/8 5/8 130-150130-15014 1414 1410/14 10/148/12 8/128/12 8/128/12 8/126/10 6/106/10 56/10/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 44/6/6 34/4/6 33/4/4 3/4 45 - 6045 - 60 4/6 4/6 150-180150-18010/14 10/1410/14 10/1410/14 10/148/12 8/128/12 8/126/10 6/106/10 6/105/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 44/6/6 34/4/6 33/4/4 33/4/4 3/4 190-300 60 - 8060 - 80 3/4 3/4 190-30010/14 10/1410/14 10/1410/14 10/148/12 8/128/12 8/126/10 6/106/10 6/105/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 44/6/6 34/4/6 33/4/4 23/3/4 2/3 350-400350-40010/14 10/1410/14 10/148/12 8/128/12 8/126/10 6/106/10 6/106/10 6/105/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 34/4/6 33/4/4 33/4/4 23/3/4 2/3 80 +80 + 2/3 2/3 450-500450-50010/14 10/148/12 8/128/12 8/126/10 6/106/10 6/106/10 6/105/8 55/8/8 55/8/8 45/6/8 44/6/6 44/6/6 34/4/6 33/4/4 33/4/4 33/4/4 23/3/4 2/3 Troubleshooting Blade Speed Guide (Common Materials) Crooked cut Stripping Teeth Material Type Speed (m/min) Dull blade Wrong tooth selection Structural Steel 75 - 80 Improper break-in Parts not held securely Guide arms too far apart or out Feed rate too high or speed Mild Steel 80 - 90 of alignment too slow Stainless Steel (300 Series) 30 - 40 Damaged roller or carbide guides Chip brush not working Cast Iron 30 - 50 Feed rate too heavy or blade speed Check coolant concentration Aluminium 80 - 180 too slow Tooth pitch too ne Hardened Steel 25 - 40 Band tension too low Band Breakage Vice clamp out of square Worn Guides Guide arms set too far apart Blade Run In Procedure Wrong band tension Premature dulling of teeth Feed rate too high Improper break-in Poor butt weld Use normal recommended blade speed and reduce feed pressure by Check coolant concentration & ow 50% for the rst 15 minutes of cutting. Gradually increase feed pressure Check chip brush until correct rate is achieved. Check feed rates & blade speed Rough Cut Remember - Proper running in of your bandsaw blade will greatly improve Select proper tooth pitch Band speed too slow & feed rate too high the cutting life. Improper break-in Dull or damaged teeth Never run your new blade in an old saw cut. Check chip brush Ensure correct tension. Tension to 300N/mm2. A poorly tensioned blade leads to premature wear, blade fatigue and Your Blade Details eventual blade breakage. Maintain the correct cutting uid. The uid should wash, cool and Blade Material:________________________________________________ lubricate both the blade and the material you are cutting. Use Excision® XDP Soluble Cutting Fluid Blade Size (L x W x T):__________________________________________ Blade Teeth (TPI):______________________________________________ More details available at www.addler.com.au Phone 1300 90 50 75 Fax 1300 90 50 73 Email [email protected].