Owner’s Manual Mahindra Bolero Single Cab Turbo / Double Cab Turbo - LHD ISSUED: JANUARY 2006 MAHINDRA & MAHINDRA LTD. GATEWAY BUILDING, APOLLO BUNDER, MUMBAI 400039, INDIA Foreword Contents Thank you for buying a MAHINDRA Information to owner Do’s & Don’ts vehicle. We trust it meets your • Manufacturer’s Warranty Maintenance Procedure expectations & will provide you with years • Scope of Warranty • Vehicle Maintenance when Out of Use of enjoyable motoring. This OWNER’S MANUAL has been prepared for the • Engine & Vehicle Specifications • Engine reference of the Owner & it is hoped that Identification of Serial Numbers • Clutch this will enable him to acquire working • Chassis • Steering System knowledge of MAHINDRA BOLERO SINGLE CAB TURBO / DOUBLE CAB TURBO. • Engine • Tyres Contents include vehicle specifications, • Vehicle • Electrical Equipments driving notes & maintenance schedule. Instrument Panel & Controls Service Data Owners are advised to get all the Guidelines on Driving • Recommended lubricants repairs & maintenance work, done by • Hints to Driver • Bulb Specification our Authorised Dealers. They are also advised to use genuine Mahindra Parts • Safety First • Maintenance Schedule manufactured to original specifications. • Gear Changing Every reasonable effort has been made to • Driving Techniques in 4-Wheel Drive ensure that this booklet is accurate / up Guidelines on Emission to date. The procedures, specifications, dimensions referred to are subject to change in accordance with the Company’s policy of constant product improvements. Please contact nearest Authorized Service Dealer, Mahindra Authorised Service Centre for free inspection services during warranty & thereafter for periodical vehicle maintenance & repairs. Bolero Single Cab Turbo / Double Cab Turbo 3 Manufacturer’s Warranty MAHINDRA & MAHINDRA LTD, vehicles manufactered by the Company warranties on the Company’s behalf or GATEWAY BUILDING, APOLLO BUNDER, and/or sold by the Company’s Authorised to assume for it any other liability in MUMBAI400 039, INDIA warrants to retail Dealers. connection, with the vehicle. purchaser of the Motor Vehicle branded This warranty is limited to the delivery The Company’s responsibility is limited as ‘Mahindra Bolero SC Turbo / DC Turbo’ to the purchaser, free at the Authorised to the terms of this Warranty and it shall (hereinafter referred to as ‘vehicle’) to Dealer’s workshop or at any other place not be answerable for personal injuries be free from defects in material and at the discretion of the Company, of the or consequential or resulting liability, workmanship under normal use as part or parts whether new or repaired, damage or loss arising from any defects. instructed in the Owner’s Manual and in exchange for those acknowledged by The Company’s Liability under this Service, under the warranty, Company’s the Dealer to be defective and endorse Warranty is dependent upon the strict Authorised Dealer will repair or replace by the Company to that effect. The parts observance by the Purchaser, of the any part thereof, including all equipments so repaired or replaced shall also be following provisions: or trade limited to trade accessories warranted for quality and workmanship a) The purchasershall take Pre-Delivery (except those governed by special but such warranty shall be co-terminus Inspection, warranty policy stipulated by respective with this warranty. b) All the paid services are mandatory manufacturers, like tyresand batteries This warranty shall notapply toand to be carried out as per the stipulated etc.) originally supplied by us subject to Companyshall in noway be liable to for maintenance period Kilometers/month all other terms and conditions specified any vehicle which shall have been repaired in service till the full completion of the herein below found to be defective in outside an Authorised Company’s Service warranty period at any of Mahindra materials or workmanship in Company/ Station or which has been altered or authorised service outlets to avail the Dealer opinion within 24 months or before modified or built upon in any way or which warranty benefits. such vehicle has been driven 50,000 has been subjected to misuse, negligence kms. from the date of delivery of the or accident. c) Repairs or replacements will be Vehicle to the retail customer (the original This Warranty is in lieu of all other performed by the Authorised Dealer of Purchaser), whichever occurs earlier. Warranties express or implied, and no the Company, subject to the reporting For the purpose of this warranty, the Term person, agent or representative of the of the vehicle to the nearest Authorised ‘Product’ means and includes only new Company is authorised to give any other Dealer’s workshop. 4 Bolero Single Cab Turbo / Double Cab Turbo d) We further reserve the right, at or obligation to the Purchaser by the trim and other decorative part due to anytime or times, without notice, to reason of any revision, modification, normal exposure or use is not covered revise, modify, discontinue or change discontinuance or change whatsoever. under the terms of Warranty. any of the models of our vehicles or h) Claims arising from this Warranty c) Door and windshield glass breakage any part thereof and neither company will be recognised only if they are and fused bulbs are not covered under nor the seller with incurr any liability ascertained / confirmed by the Warranty. or obligations to the purchaser by Authorised Dealer and notified to d) Normal Maintenance Service reasons or any revisions, modifications, the Company without delay, after Replacement Items: Filters, Brake discontinuation or changes. the defect has been ascertained. or clutch linings, wiper blades, Belts, e) The Purchaser shall at all times in the Cables, Spring Bushings, U-Joints operation of vehicle use only those Certain limitations wherein the Warranty Cross, Water Pump kits, Tie Rod Ends, brands of lubricating oils, lubricants does not apply are listed below: Bell-crank Kit, Hoses, Wheel and orfuel, as recommended by the a) If repairs is required because of the Master Cyl. Kits and bulbs, Spark plugs, Company. following reasons: Condenser. Please note that this list is f) The judgement of the Company or i) The Vehicle is not operated / used neither exclusive nor exhaustive and its Authorised Dealers in all cases of as per the recommendation in the the decision of the Company shall be claims shall be final and conclusive Owner’s Manual, or; final in this regard. and the purchaser agrees to accept will assist purchaser in taking up ii) The Vehicle is subjected to its decision on all questions as to the complaint with the respective accidents, or theft or fire; defects and to the exchange of part of manufacturers and their decision on the parts. The replaced parts shall be the iii) The vehicle is subjected to abnormal warranty will be final. use such as racing, rallying or property of the Company. e) Propriety Items g) Company reserves the right at any participation in any other sports competitions. The following are propriety items time or times without notice to revise, and warranty is provided by the b) Appearance Items: modify, discontinue or change any of respective Manufacturers undertheir the models of our vehicles or any part Any slight imperfections in paint, warranty terms. Any complaint on the or parts thereof and neither Company chrome and trim and other decorative following items, are to be referred nor the Dealer will incur any liability parts, deterioration of exterior item, to the respective manufacturers of Bolero Single Cab Turbo / Double Cab Turbo 5 these items / or their authorised Vehicle. local agents for warranty claim / The above Warranty is in lieu of all other repairs / replacements. In case of Warranties, express or implied and no difficulty Company’s dealer will assist person, agent or representative of the purchaser to conclude the complaint Company is authorised to give any other satisfactorily. Their decision will be Warranties on the company’s behalf final on warranty. or to assure for it any other liability in 1 - Tyres connection, with the vehicle. 2 - Fuel Injection Pump 3 - Battery f) Company makes no Warranty nor assume any liability in respect of any defect in metal or other material in any part, device of trade accessories which would not have been discovered by ordinary factory inspection. g) Repairs required due to following reasons: i) Due to unauthorised modification to the Vehicle which in any way affects the stability or reliability of the components of the basic vehicle. ii) Continued usage in spite of awareness of defect.the componentsof the basicvehicle. iii) Excess / heavy load beyond the carrying capacity of the vehicle affecting the basic structure of the 6 Bolero Single Cab Turbo / Double Cab Turbo Engine Specification Cylinder block Cast Iron Cylinder Liner Wet replaceable NEF TCI 2.5L ENGINE Crank Shaft Forged Steel, 5 Bearing journal Connecting rods Forged Steel Main bearings Aluminium tin Si Pistons Aluminium Cylinder Head Cast Iron Camshaft Chilled casting, 3 Bearing Turbo Charger Model K03-2070, Make: TEL Valves Overhead, Rocker Arm operated Timing Chain timing Lubrication Pressure lubrication Cooling By water Bore 94 mm Stroke 90 mm Cubic capacity ( cc ) 2498 Compression ratio 18.5:1 Operating cylcle 4stroke (order 1-3-4-2) Cylinders In line arrangement Max Power 100 HP or 74 ± 2 KW @ 3800 RPM Max Torque 235 N-m @ 1700 -1900 RPM Weight of the engine 310 Kg with flywheel & Starter Bolero Single Cab Turbo / Double