___________________________________________________________________________ 2020/GOS/WKSP3/013 Agenda: 13iib Waste Plastic Recycling in Tayud, Consolacion, Cebu, Philippines Submitted by: Guun Co. Ltd. Workshop on Manufacturing-Related Services and Environmental Services - Contribution to the Final Review of Manufacturing Related Services Action Plan and Environmental Services Action Plan 19 August 2020 Waste Plastic Recycling in Tayud, Consolacion, Cebu, Philippines adopted as “Advanced Low-Carbon Technology Innovation for Further Deployment in Developing Countries” by Ministry of the Environment in Japan through Global Environment Centre Foundation(GEC) for the mitigation of global climate change GUUN Co., Ltd.- Philippine Branch Company overview ■ Foundation: Mar. 14, 2001 ■ Capital: JPY 55,000,000 (USD 523,810 at JPY 105/US$) ■ No. of employees： 103 in GUUN, including 35 in Philippine Branch ■ Business line: ①Production of “Fluff Fuel” from waste plastic ②Production of wood chips for biomass fuel & Ind. raw material from wood waste ③Waste management consultation ■ ISO Registration ISO14001 (JSAE1247) Location of the plastic recycling facility Sitio, Sun-ok, Tayud, Consolacion, Cebu, Philippines Overview of the facility Lot area: approx. 6,300m2 Processing capacity: Building: approx. 2,400m2 50-75 tons/day Acceptable materials and process outline Packaging films Papers Cartons Styrofoam Fabric Sacks Unloading and Segregation & Pressing checking quality Shredding & Packing Final output: Fluff Fuel Factors Fluff Fuel vs. Coal CO2 Emission 17% reduction Calorific value Same level, > 5,000 kcal/kg Milestone of our activities 2012 2013 2014～2015 2016 2017 Business Research on Matching, Y- Inayawan landfill PORT, and waste Yokohama characteristics City Groundwork Pilot Project: Set up a pilot plant in Inayawan landfill to produce Fluff Fuel Groundwork Adopted as “Low Commercial carbon innovation plant in technology for Consolacion, developing Cebu, up and countries” by running since MOEJ July, 2017 Supported City of Yokohama, JICA, City of MOEJ(GEC), by MOFA(JICA) Yokohama City of Yokohama Major requirements on business registration, permits and certifications 2015 2016 2017 Oct. 2015 Feb.-Sep. 2016 Adopted as “Low Business entity registration: carbon innovation Securities and Exchange Commission technology” by MOEJ May 2016- July 2017 Environmental Compliance Certificate: Environmental Management Bureau- 7, Department of Environment & Natural Resources Oct. 2016 Public Hearing Jan. 2017 Effective promotion Business Permit: to Local Government Mun. of Consolacion Officials Jan. 2017 Building Permit: Mun. of Consolacion Supporting Met. Cebu Urban Met. Cebu Urban events Dev. Forum Dev. Forum lead by Yokohama Asia Smart City Asia Smart City City Conference Conference Major requirements on business registration, permits and certifications 2015 2016 2017 Oct. 2016 Public Hearing Effective promotion to Local Government Officials July 2017 Up and running Supporting Met. Cebu Urban Met. Cebu Urban events Dev. Forum Dev. Forum lead by Yokohama Asia Smart City Asia Smart City City Conference Conference Concept for segregation at source, separated collection and recycling by GUUN Households, Companies PET bottles, Cartons, Metals etc. Material recycling Landfilling Landfill Mixed waste(Bio, Plastics, Diapers, Ceramics etc.) Households, Companies Metals etc. Material recycling Recycling Mixed waste (Bio, Diapers, Ceramics, Shoes, Cut tree etc.) M T W W Landfill SA Cement fuel F SA TH SA Separated disposal & Material collection by day of Mixed plastics and papers, Textiles, Styro, the week Recycling recycling Dry woods, PET bottles, Cartons etc. Mandaue City’s waste segregation rule How to recycle municipal residual waste? Segregating Shifting from at landfilling to households, “Processing” companies for “Fluff Fuel” alternative to coal Quality of residual waste from Mandaue City at the starting stage 34.7% 65.3% Food waste 30.1t 56.6t Backload Contaminants Recycled Materials Typical household plastic waste Soil What we are doing to enhance recycling Input of Yokohama City’s experiences in waste segregation at households 85%< Educating segregation to Barangay level, Purok level 80% Recycling ratio Feedback from GUUN 70% to Mandaue City 65.3% Feedback from GUUN to Mandaue City Corporate Social Responsibility Shift to sustainable Preventing flood waste management Mitigation of global warming Creating job opportunities, enhancing education CO2 reduction： 11,299 tonsCO2/a ≒A-type heavy oil consumed 209 units of 20Kl Truck lorry Thank you for your kind attention! GUUN Co., Ltd. Philippine Branch: Sitio Sun-ok, Barangay Tayud, Consolacion, Cebu Minato Office: 2 Yamashitacho Naka-ku, Yokohama 231-0023 Japan Any question or further information, please feel free to contact: Mr. TAKESHI KONISHI Email: [email protected] Mobile: 0918-807-3557 Tel: (032) 424-0224 Ms. MARJORIE U. ZAMORA Email: [email protected] Mobile: 0928-740-2284 Tel: (032) 424-0224.