Manufacturing Process Innovation with Data and Modeling Jim Davis CTO Smart Manufacturing Leadership Coalition Governance Board Clean Energy Smart Manufacturing Innovation Institute Vice Provost and CTO UCLA https://www.cesmii.org #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Manufacturing USA Today AIM Reducing Advanced Photonics Embodied Tissue Advanced Energy and Biofabrication, AFFOA - Fibers Robotics Rochester, and Textiles, NY Emissions Manchester, Pittsburgh, PA Rochester, NY NH Cambridge MA Modular Chemical Flexible Hybrid Process Electronics Intensification San Jose, CA New York, NY Bio- Smart pharmaceutical Manufacturing Manufacturing Los Angeles, CA Newark, DE Advanced Digital Mfg Additive Fiber-Reinforced & Design Lightweight Manufacturing Polymer Wide Bandgap Chicago, IL Metals Youngstown, Semiconductors Detroit, MI Composites OH Knoxville, TN Raleigh, NC #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Shaded states have major participants in Manufacturing USA Institutes Use Case Additive + Subtractive Manufacturing Data Play a Key Role #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Precision, Performance and Productivity Innovation with Data Listen Interaction Configure Watch Part with Process Machines + Measure Qualify Quality in situ Anomaly Detection Optimize Control Texas A & M CESMII Gulf Coast 4 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC AI Machine Learning Digital Twin Operational Data 90 Learn & 85 Automate 80 75 70 Innovate Abnormal Event data (for ROC) 65 Normal Training Data Doubtful region 60 55 50 Normal Testing Data (for ROC) Normal Testing Data (for PFA) 45 Predict 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 4 x 10 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Architect for Data / Decision Centricity • Reduce complexity with data system patterns • Interconnect systems of service systems securely • Drive security with business data exchange & trust #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Architect for Data Infrastructure Productivity #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Smart Manufacturing Data Innovation Infrastructure Infrastructure Orchestration Deployment OT/IT Assets, Integration Workflow, Composability Marketplace, Tools + OSIsoft Kepler PI System Workflow Compact DAQ OSIsoft PI Cloud Connect OSIsoft OSIsoft PI Connector PI System #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC 8 Conservative Economic Potential • 15% reduction in total energy consumption Reinvestment • $175 billion • 1 million jobs • 5,000 jobs in tech industry #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Engage Manufacturing Where It IS CESMII national network of capability networks Leverage NIST MEP program Metrics Los Angeles, CA Build industry led Take the Institute domain expertise to Manufacturers #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Merci Thank You Grazie #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Enhancing the Value Chain with the PI System Terri Lewis – Digital & Technology Director Ankit Dhorajiya – Digital Analytics Specialist #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC 12 Conference Theme & Keywords #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC About Caterpillar Inc. Founded in 1925 (California) Present in almost every country in globe Dealer $45.5B 98,400 175+ Revenue 2017 Employees Dealers Globally 6 Million Machines Working Hard Globally #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Caterpillar’s Digital Beginnings (circa 1995) https://www.youtube.com/watch?v=dmGg2oMS8Bg&feature=youtu.be 1 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC 5 CAT CONNECT STRATEGIC INTENT #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Cat Connect is about turning Data into ACTIONABLE Insight Too Much Data Right Data Right Data = Information that provides value to the User 1 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC 7 Please Join us on 25th Apr, 2018 (Wed) @ Continental Ballroom 6 for System Integration from Connectivity to Operational Insight: Leveraging PI system • Terri Lewis • [email protected] • Digital & Technology Director • Caterpillar Inc • Ankit Dhorajiya • [email protected] • Digital Analytics Specialist • Caterpillar Inc #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Questions Please wait for the Please remember to… microphone before asking your questions Complete the Online Survey for this session State your name & company #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC Merci Thank You Grazie #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC .