PRE-FEASIBILITY REPORT “Proposed Expansion of Sugarcane Crushing Capacity from 9000 TCD to 15000 TCD, Distillery Capacity from 60 KLPD to 90 KLPD and Establishing 21MW Co-generation Power Plant based on Bagasse and 5 MW from incineration boiler” At Dattanagar, Tal. Shirol, Dist. Kolhapur in Maharashtra State, by M/s. Shree Datta Shetkari Sahakari Sakhar Karkhana Limited. Report Prepared By: DR. SUBBARAO’S ENVIRONMENT CENTER ‘Arundhati’, Opp. Sahyognagar, MSEB Road, Vishrambag, Sangli-416415 Phone: 0233-2301857, (M) 9372109522, 9890992118 QCI-NABET Accredited EIA Consultant Organization Certificate No. NABET/EIA/1619/RA0057 NABL Quality Assurance Laboratory Accreditation Certificate No. TC-6121 Shree Datta Shetakari Sahakari Sakhar Karkhana Ltd Pre-feasibility report CONTENTS CONTENTS ................................................................................................................................................... i LIST OF FIGURES ..................................................................................................................................... iv LIST OF TABLES ........................................................................................................................................ v LIST OF ABBREVIATIONS ...................................................................................................................... vi 1. EXECUTIVE SUMMARY................................................................................................................... 1 2. INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION .................................... 4 2.1. Identification of Project and Project proponent ................................................................................ 4 2.1.1. Project Proponent .......................................................................................................................... 5 2.1.2. Project Consultant ......................................................................................................................... 6 2.2. A brief description of the nature of the project ................................................................................. 6 2.2.1. Environmental Clearance of existing Sugar and Distillery Plants ................................................ 7 2.2.2. Consent to Operate of existing Sugar and Distillery Plants .......................................................... 7 2.3. Need for the project and its importance to the country and or region ............................................... 7 2.4. Demand-Supply Gap ......................................................................................................................... 8 2.5. Imports vs. Indigenous products ....................................................................................................... 8 2.6. Export possibility .............................................................................................................................. 8 2.7. Domestic / Export markets ................................................................................................................ 8 2.8. Employment Generation (Direct and Indirect) due to the project ..................................................... 8 3. PROJECT DESCRIPTION ................................................................................................................... 8 3.1. Type of project including interlinked and interdependent projects, if any. ...................................... 8 3.2. Location with coordinates ................................................................................................................. 9 3.3. Details of alternate sites considered and the basis of selecting the proposed site (particularly the environmental considerations gone into should be highlighted) ................................................................. 14 3.4. Size or magnitude of the operation ................................................................................................. 15 3.5. Project description with process details .......................................................................................... 15 3.5.1. Process Details ............................................................................................................................ 15 3.5.1.1. White Sugar Manufacturing Process ....................................................................................... 15 Manufacturing Process ................................................................................................................................ 16 3.5.1.2. Distillery Process .................................................................................................................... 17 Process for the manufacture of alcohol: ...................................................................................................... 17 3.5.1.3. Cogeneration Power Plant ....................................................................................................... 24 Page | i Shree Datta Shetakari Sahakari Sakhar Karkhana Ltd Pre-feasibility report 3.6. Raw material required along with estimated quantity, likely source, marketing area of the final product, Mode of transport of raw material and finished product. ............................................................. 26 3.7. Resource optimization/recycling and reuse envisaged in the project should be briefly outlined. .. 26 3.8. Availability of water its source, Energy / Power requirement and source ...................................... 26 3.9. The quantity of waste to be generated (liquid and solid) and scheme for their Management/Disposal ................................................................................................................................. 27 4. SITE ANALYSIS ............................................................................................................................... 28 4.1. Background of the Site Location .................................................................................................... 28 4.2. Connectivity .................................................................................................................................... 28 4.3. Land Form, Land use and Land ownership ..................................................................................... 28 4.4. Topography (along with a map) ...................................................................................................... 29 4.5. Existing Infrastructure..................................................................................................................... 29 4.6. Soil Classification ........................................................................................................................... 29 4.7. Climatic data from stationary sources ............................................................................................. 29 4.8. Social Infrastructure available ........................................................................................................ 29 5. PLANNING BRIEF ............................................................................................................................ 30 5.1. Planning Concept (a type of industries, facilities, transportation etc.) Town and country planning / Development authority Classification ......................................................................................................... 30 5.2. Population Projection ...................................................................................................................... 30 5.3. Land use planning (breakup along with green belt etc) .................................................................. 30 5.4. Assessment of Infrastructure Demand (Physical and Social) ......................................................... 30 5.5. Amenities / Facilities ...................................................................................................................... 30 6. PROPOSED INFRASTRUCTURE .................................................................................................... 30 6.1. Industrial Area (Processing Area) ................................................................................................... 30 6.2. Residential Area (Non-Processing Area) ........................................................................................ 30 6.3. Greenbelt ......................................................................................................................................... 31 6.4. Social Infrastructure ........................................................................................................................ 31 6.5. Connectivity (Traffic and Transportation Road/Rail/Metro/Waterways etc.) ................................ 31 6.6. Drinking Water Management (Source and Supply of water) .......................................................... 31 6.7. Sewerage System ............................................................................................................................ 31 6.8. Industrial Waste Management ........................................................................................................ 31 6.9. Solid Waste Management ............................................................................................................... 31 6.10. Power requirement & Supply / Source ......................................................................................