Lot 1 Scrap Baling Press No.1; Model Superior ; Make Santec

TECHNICAL SPECIFICATIONS OF MACHINESLOT 1 – SCRAP BALING PRESS NO.1; MODEL “SUPERIOR”; MAKE “SANTEC”BALING CHAMBER 20" x 16" x 45" (H x W x L) BALE SIZE 12" x 16" x 10-15" (H x W x L) ELECTRIC MOTOR 25 H.P. 3 PHASE 1440 RPM BODY FABRICATED OIL DRIVE VANE CUM PISTON WORKING LIQUID HYDRO/ENCLO - 68 FORCE ON LID CYCLINDER 40 TONS FORCE ON MAIN CYLINDER 80 TONS WORKING PRESSURE 3300 PSI HARD LINER PLATES PROVIDED SHEARING BLADES PROVIDED STARTER PROVIDED IDLE CYCLE TIME 45 - 60 SECONDS (APPROX) WEIGHT OF THE MACHINE 5 -6 TONS (APPROX) OIL TANK CAPACITY 300 LTS. (APPROX)1 LOT 2 – SCRAP BALING PRESS NO.2; MODEL “AH006”; Make : Advanced Hydro TechTechnical SpecificationsFRONT DOOR AUTO BALING CHAMBER 24" x 24" x 50" (W x H x L)BALE SIZE 12" x 24 " x 5-8" (W x H x L)ELECTRIC MOTOR 30 HP 1440 RPM (AHT) BODY FABRICATEDGEAR CUM AXIAL PISTON OIL DRIVE PUMPHYDRO/ENCLO - 68 (Not in WORKING LIQUID Our Scope) FORCE ON LID 40 TONS (Approx) CYCLINDER FORCE ON MAIN 95 TONS (Approx) CYLINDER WORKING 3300 PSI PRESSUREHARD LINER PLATES PROVIDEDSHEARING BALDES PROVIDEDELECTRIC STARTER PROVIDEDIDLE CYCLE TIME 60 SECONDS (APPROX) WEIGHT OF THE 5-5 TONS (APPROX) MACHINE OIL TANK CAPACITY 600 LTS.2 LOT 3 – SCRAP BALING PRESS NO.2; MODEL “JUMBO”; Make : Advanced Hydro Tech Technical Specifications BALING CHAMBER 30" x 38" x 74" (H x W x L) BALE SIZE 15" x 15" x 8-10" (H x W x L) ELECTRIC MOTOR 40 H.P. 3 PHASE 1440 RPM BODY FABRICATED OIL DRIVE GEAR CUM AXIAL PISTON PUMP WORKING LIQUID HYDRO/ENCLO - 68 FORCE ON LID 74 TONS CYCLINDER FORCE ON MAIN 100 TONS CYLINDER FORCE ON SIDE 150 TONS CYCLINDER FORCE ON EJECTOR 18 TONS CYCLINDER WORKING PRESSURE 3300 PSI HARD LINER PLATES PROVIDED SHEARING BLADES PROVIDED ELECTRICAL PANEL PROVIDED 60 - 120 KGS (IN MS) & 25-40 KGS WEIGHT OF THE BALE (IN ALUMINIUM). IDLE CYCLE TIME 90 - 100 SECONDS (APPROX) WEIGHT OF THE 11.5 TONS (APPROX) MACHINE OIL TANK CAPACITY 1200 LTS. (APPROX) BY BOTTOM CYLINDER TOP EJECTION OF BALE EJECTION OPERATION OF MANUAL THROUGH LEVERS MACHINE OVERALL DIMENSIONS 7' X 9' X 20' (H X W X L) (APPROX) 3 Lot 4 : CATHODE SHEARING MACHINE; Make GOLDSTARFor shearing copper cathodesLOT 5 : Boogie Hearth FurnaceLPG Fired furnace for scrap heating and burning out oil and other impuritiesLOT 6 : Weighing Machines 10 MT +/- 2 Platform Type with Digital DisplayLOT 7 : Weighing Machines 10 MT +/- 2 Platform Type with Digital DisplayLOT 8 : Charging Bins – 15 Nos4 LOT 9 : a) 20 MT Induction melting Furnace - 1 No. & 22 MT Induction Channel Holding furnace - 1 No.. For Brass melting & Holding. : Make : Pioneer with PLC Control Panel & platformPIONEER 20 TONNE INDUCTION CHANNEL MELTING FURNACE FOR BRASS Make Pioneer Model Piocore Br 20000/1200 Total 20000 KG Useful 15000 Kgs Connected load: Furnace 1500 KVA Auxiliary 50 KVA Furnace 415V/3ph/50 Hz Auxiliary 415V/3ph/50 Hz Operating power factor Corrected to unity (0.995 lag to 0.995 lead) Furnace operating power 1200 Kw (2 X 600 Kw) Melting rate for melting brass 70/30 @ 10000C 6500 Kgs/Hr. Melting rate for melting brass 63/37 @ 9800C 6600 Kgs/Hr. Energy consumption for melting brass 70/30 @ 10000C 210 KWH/TEnergy consumption for melting brass 63/37 @ 9800C 205 KWH/TThe melting rate and energy consumption figures relate to melting of clean and lumpy scrap, in a fully heat stored furnace without considering any idle periods like charging, poking, deslagging and pouring in a door fully closed condition. No. of inductors One Rating 900 KW Type of inductor Twin coil, W type Inductor coil Water cooled, wound with soft annealed copper Protective shell Water cooled, copper / steel jacketAutomation All the system safety & control of Furnace power & Power factor to be maintain by a Siemens PLC. All the electrical & mechanical parameters , like Power consumed by inductor , Phase current balancing , Cooling water temperature Inductor earth leakage are monitored on Operator console .Water Cooling System Quality of soft water (To be ensured by Purchaser) Hardness of all chlorides carbonates etc. Less than 100 PPM Conductivity Less than 315 Micro-mho cm Total dissolved solids Less than 100 PPM PH Neutral Flow 250 LPM Head 55 meters Inlet temperature to inductor coil and protective shell 450C Outlet temperature from inductor coil and protective shell 650C Flow 1000 LPM Head 30 meter Inlet temperature to PHE 350C Outlet temperature of PHE 400C Flow 60 LPM Head 15 eterPIONEER 22 TONNE INDUCTION CHANNEL FURNACE FOR HOLDING AND SUPERHEATING OF BRASS Make Pioneer Model Piocore Br 18000/500 Total 22000 Kgs Useful 15000 Kgs 5 Furnace 550 KVA Auxiliary 35 KVA Furnace & Auxiliary 415V/3ph/50 Hz Operating power factor Corrected to unity (0.995 lag to 0.995 lead) Furnace Operating power 500 KW @ 50 Hz Superheating rate by 1000C 23000 Kgs/hr. Energy consumption for holding metal @ 10000C 100 KWH/Hr. Energy consumption for super heating by @ 1000C 22 KWH/TThe energy consumption and superheating rates figures relate to holding and superheating of molten metal, at specified temperature, in a fully heat stored furnace without considering any idle periods like charging, poking, deslagging and pouring in a door fully closed condition.No. of inductors One Rating 500 KW Type of inductor Twin coil, W type Inductor coil Water cooled, wound with soft annealed copper Protective shell Water cooled, copper / steel jacket Hardness of all chlorides Carbonates etc. Less than 100 PPM Conductivity Less than 315 Micro-mho cm Total dissolved solids Less than 100 PPM PH Neutral Soft water : Flow 135 LPM Head 55 Mtrs. Inlet temp. to protective shell 450C Outlet temp. from protective shell 650C Raw water : (To be arranged by Purchaser) Flow 540 LPM Head 30 meter Inlet temperature to PHE 350C Outlet temperature of PHE 400C Flow 60 LPM Head 15 meter Automation All the system safety & control of Furnace power & Power factor to be maintain by a Siemens PLC All the electrical & mechanical parameters , like Power consumed by inductor , Phase current balancing , Cooling water temperature Inductor earth leakage are monitored on Operator console .LOT 10 : a) PIONEER 24 TONNE INDUCTION CHANNEL MELTING FURNACE FOR COPPER Make / Manufacturer Pioneer Pioneer Br- 24000 /2 x 700-Supplied Year Model 2001 Furnace Capacity @ 7.9 Kg/dm3 Total 24000 Kgs Useful 14000 Kgs Connected Load Furnace 1750 KVA Auxiliary 35 KVA Connected Voltage Furnace 415V +/- 6% / 3Ph/50Hz +/- 3% Auxiliary 415V +/- 6% / 3Ph/50Hz +/- 3% Operating Power Factor Corrected to utility (0.995 lag to 0.995 lead) Furnace Operating Power 1400 KW (2 x 700 KW) Melting Rate for melting Brass 70/30 @1000 degree C 5800 Kg/hr6 Melting Rate for melting Copper 63/37 @ 980 degree 4000 Kg/hr C Energy Consumption for melting Brass 70/30 @1000 450 KW/hr/T degree C Energy Consumption for melting Copper 63/37 @ 980 200 KW/T degree C The melting Rate & energy consumption figures relate to melting of clean & lumpy scrap in a fully heat stored furnace without considering any idle periods like charging, poking, deslagging & pouring in a door fully closed condition. Inductor No. of inductors Two Rating 700 KW Type of inductor Twin Coil, W type Cooling Water Cooled Metal Pouring Hydraulic tilting Lip pour axis Protective Shell Water Cooled, fabricated from Copper Ensure the following parameters on each inductor : Water Flow 100 to 120 LPM Water Pressure 4 to 5 Kgs/Sq cm Max. Outlet Temp 65 degree Requirement For raw Water Flow 1000 LPM Head 30 Mtrs Inlet Temperature to Protective Cell 35 degree Outlet Temperature From Protective Shell 40 degree C Automation All the system safety & control of Furnace power & Power factor to be maintain by a Siemens PLC All the electrical & mechanical parameters , like Power consumed by inductor , Phase current balancing , Cooling water temperature Inductor earth leakage are monitored on Operator console .LOT 11 : a) Double Mould Caster with panels. Make HILL LOMAPRODUCTION PARAMETERSlab size 425 mm x 230 mm x (2 slabs / drop) Specific Weight (kg/dm3 8.9 Slab Weight (kg/m) 824 kg Slab Length (in Mm) 8860 mm Slab Weight (kg) 7300 kg Casting Speed (mm/minute) 150 mm (min) 180 mm (max) Casting Time (minute) 50 minutes (8860 mm long) Cleaning & Removal (minutes) 20 minutes Total production (in 24 hours) 170 M/T (96%) No. Working Days (per year) 300 days Total working hours (per year) 7200 hours Total Production (per year) 56000 MT Cooling Water Flow Rate (appx. calculated) 175 m/hour Cooling Water Total (litre/minutes) 3000 litres/minutes in each mould 7 Water Temperature at inlet (in degree centigrade) 150 to 250 C Water Pressure (in bar) 2.3 to 4 bar Approximately Net Weight (in Kg) 12,000 kg.The above mentioned casting rates are based on experience and are only valid if they are not limited by the melting capacity of the furnace plant.The specified set-up time is based on the production that a crane with lifting equipment is available for stripping of the slab immediately after termination of the cast.Automation All the system safety & control of Slab Casting like automatic start & stop of casting , casting Speed to be maintain by a GE Fanuc 90-30 PLC. All the electrical & mechanical parameters , like Casting speed , Controlled water flow of Caster, are monitored on SCADA of GE Fanuc Complicity .LOT 12 : VISHWAKARMA BILLET CASTER Make Vishwakarma Material to be Cast Copper & Copper Alloys Billet Size 5”, 6”, 7”, 9”, 9.5”, 10”, 11”, 12” Billet Length 3 m lengthBillet Weight Max. 1.8 MtCasting Speed 150 mm/min to 180 mm/min No of Ignot per Casting One/Two Numbers (Optional) Between 6 inches to 150 mm per minute as per Casting Rate requirement Mould Trolley Manual drive with locking system Soft & Clean Water at 20degree C (approx) Media of Cooling 350 ltr/Min Flow Rate at 4 Kg/cm 2 pressure be provided Panel for Hydraulic Power Pack 415V, 3 phase, Electrical 50 Hz 8 Lot 13a) Charging Trolley No. 1 with railsLot 13b) Charging Trolley No. 1 with railsLot 13c) Charging Trolley No. 1 with railsLot 14 : Fume Extraction system - DISA with duct and chimney without structures)To collect the zinc oxide from the exhaust air of each Brass Melting Furnace a Siemens PLC based fume extraction system installed in line of Fume Exhaust of Brass Melting Furnace .Benefits of DISA solutions are: - Complete air pollution control solutions - Fully customised solutions for individual applications/needs - Long life filtering elements - Easy to maintain with front access - Very low emissions - Compact design, smaller footprintLot 15 : Chip heating systemLOT 16 : 2 tonne Coreless Crucible Induction Furnace without electricals - Make PIONEERMake : PioneerModel : PIOMAN Br 1800/450Crucible Capacity Total : 1800 KgsUseful : 1650 KgsConnected Load Furnace : 520 KVAAuxillary : 20 KVAConnected VoltageFurnace & Auxilliary : 415 V/3ph/50HzOperating Power for Brass 60/40 @ 1000 : 450 KW Melting Rate for Brass 70/30 : 1800 Kgs/hr@ 1000 degree cent Melting Rate for melting loose : 1530 Kgs/hrSwarf for Bras 70/30 @ 1000 degree cent Energy consumption for Brass : 250 KWH/T70/30 @ 1000 degree centEnergy consumption for loose : 300 KWH/TSwarf for Bras 70/30 @ 1000 degree centFurnace induction Coil : Water CooledLot 17 : Ceramic Mixer Make : Metatherm; Type : PPM150Lot 18 : Edger Machine ; Make Nu TechCharge Material Copper & copper Alloys Strip Width 3mm - 100 mm Strip Thickness 0.8 mm to 5.00 mm Line speed 50 MPM Motor rating 25 H.P. Gear Box Helical Typ Work Rolls Dia 200 mm & Face Width 250 mm Lot 19 : PITEL SLIDING SAW FOR BRASS AND COPPERMake PITELDuty Sawing of slab ends in Cold conditionMaterial Brass and copperThickness 220 mm MaxWidth of Slab 425 mm Max 325 mm MinMax Slab Weight Input 7000 Kg Output 6875 Kg (Depends on Slab condition)Length of Slab 8.86 m long Max/6.33 m long min.Minimum length of each end to be sawed 150 mm50 mm/sec approx. forward stroke.Feed speed (Approx 100 mm/min during sawing)(100 mm/sec approx. reverse stroke)Saw blade diameter 1100 mm max.Production capacity: The capacity utilization based on maximum expected tonnage per hour of input slabs processed for the 3 reference products are indicated below:Max. practical Input slab tonnage / year expected No. of hours Product Input slab parameters to be processed tonnage/hour of input required slab processed 425W X 220T X 7000 I 18166 24.1 886 Kg 390W X 220T X 6420 II 11032 22.2 587 Kg 325W X 220T X 5380 III 10802 18.5 688 Kg 40000 Tonnes 2161 HrsEffective working hours for production on one shift of 8 hours per day operation for 330 working days in a year is 2200 hours. Lot 20 : REHEATING FURNACE (SAMRAT 20 TPH WALKING BEAM FURNACE)Make : Samrat Furnaces Material : Copper and Copper alloys slabs.Size : The slabs will be 9000 mm max., 325 to 425 mm width and 220 –240 mm thick.Heating required : Charge temperature : Ambient 350C Discharge temperature : 9500C Maximum furnace temperature : 10500CTemperature difference between hottest and coldest part of the cross section: 200CSpecific Fuel consumption: On continuous operation of the furnace at the rated output of 20 MTPH with designed slab of length 9000mm, width 325-425 mm, and thickness 220-240 mm of copper alloy charged in a single row with air preheat would be as follows :-With air preheat of 2800C – 25 Kgs/MT.Furnace DimensionLength from the inside charge side refractory wall to the inside charge refractory wall to the inside discharge side refractory wall. : 9245 mmHeating/soaking zone length : 3400 mmPreheating Zone length : 2000 mmInside furnace width : 9906 mmApprox. chamber height above fixed hearth : 2100 mmNo. of walking beams : 5 Rated output : 20 MT/HrAutomation All the system safety & control of Reheating furnace like , Zone wise temperature control Automatic firing of LPG burners to be maintain by a GE Fanuc 90-30 PLC All the electrical & mechanical parameters , like Zone Temprature, Furnace Pressure etc, are monitored on SCADA of GE Fanuc Complicity . LOT 21 : INCO 600X600 HOT ROLLING MILL Processed material Copper alloys coils Max. strip width 650 mm Min. strip width (in rolling process) 300 mm Foreseen dimensions of the slab : Width 600 mm Thickness 230 mm Max. length 8700 mm Foreseen average weight 7 MT Range of thicknesses for hot rolling coils Normal final thickness 12.5 mm to 18 mm Hot rolling max. speed 90 mt/min. Main power in the rolling mill 2000 Kw (1000 + 1000 Kw): 0:1000/1500 RPM Roll force 400x2=800 MT Main power in the calendar coil reel 120 HP Voltage 415 V / 50 Hz - 3 phasesCoolant : For the first phase will be used water base coolant. The filtering system will be configured for using, emulsion oil as well.Equipment Data Right motorized roll way Frame built in electro welded steel plates and profiles. Roll diameter 600 mm Roll width 700 mm Foreseen length in roll way 8500 mm Transmission Single transmission shaft with bevel gear Driving power : 80 Hp DC (motor equipped with electro brake system – caliper type) Speed The roll group speed is synchronized with the rolling mill speedA blowing device to remove the oil from the surface of the strip (Top / bottom strip faces) Approx. distance between rolls 500 mm 18 rolls group driven by a single motorTEST RUN OPERATION, CHARACTERISTICS AND PARAMETERSProducts to be processed (entry side – input) Slabs a) Max. length 8700 mm b) Max. width 650 mm c) Thickness 230 mm Minimum metallurgical d) Characteristics e) Possible alloys 70% Cu 30% Zn & 67% Cu 37% ZnAutomation Line Control All the system safety & control of 4 HI Mill to be maintain by a Siemens S7 400 PLC & all the DC Motors are driven by Ansaldo Digital Drives. Automatic Thickness ControlThe Siemens S7 300 PLC is being used for HGC, with servo controller & Sony magnascle feedback for accurate Gape measurements. The system is having the accuracy of +/- 1 %.HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA.SCADA Type : Simatic WinCCLot 22 : Weighing Machine - 10 MT +/- 2 - Floor mountedLot 23 : TECHNOMATICS DEGREASING AND PICKLING LINEMachine Type Push ThroughMaterial to be Processed Copper & Copper Alloys in the form63/37 Brass 70/30 BrassCoil Weight 6.2 MTCoil Width 650 mm - 300 mmCoil OD 1620 mm DiaStrip Thickness 0.8 mm Min. 3 mm max.Line Speed Max. 100 MPM LOT 24 : 4 HI COLD BREAKDOWN MILL NON REVERSING (BLISS)Make Noronda Copper Mills Material to be Rolled Copper & copper Alloys Input Thickness 12-14 mm Output Thickness 3- 5 mm Strip Width 300-650 mm Input Coil ID 600 mm Output Coil ID 500-600 mm Coil Weight 8 MT Mill Speed 180 MPM. Roll Force 800 MT Roll Force By Mechanical Screw down Roll Change Hydraulic Mill Motor 746 KW Mill Gear Ratio 1:3 Coiler Motor 150 KW RPM 33-1200 Upcoiler Motor 75 KW RPM 1750Lot 25 : Weighing Machine - 10 MT +/- 2 - Floor mountedLot 26 : 4 HI COLD BREAK DOWN MILL PITEL (300 DIA X 600 DIA X 500MM)Make Pitel Duty Cold Rolling of brass and copper Hot rolled cast and milled strips of brass and Material copper in coil form. Incoming strip Width 425 mm Max. 325 mm Min. Thickness 14 mm Max. 11.7 mm Normal Coil dimension Bore 610 mm approximately O.D. 1720 mm max Weight 6200 Kg approx. Finished strip Width 425 mm Max. 325 mm Min. Thickness 2.5 mm Max. Coil dimension Bore 610 mm O.D. 1610 mm max Weight 6200 Kg Rolling Speed 0/85/250 m/Min Tension reel tension 5200 Kg Max upto top speed Drum coiler tension 7500 Kg Max upto 140 mpm. R.S.F. 550 Tonnes max. (total design load) D.C. Motors Pay off reel 50 Kw 1 No. Mill 600 Kw 1 No. Tension reel & drum coiler 230 Kw 1 no. each (common drive)Production CapacityThe maximum practical expected output for the 3 references products are as indicated below:(Enclosed theoretical pass schedules for the 3 reference products) Finished Tonnage/ year to be Max. practical No. of Input product Thickness processed expected Kg/hr hrs 425mm X 12mm X 6200 2.5mm 15925 6218 2561 Kg 390mm X 12mm X 5700 2.5mm 10072 5933 1698 Kg 325mm X 12mm X 4700 2.5mm 9376 5511 1702 Kg 35373 5961No. of working hours in a year calculated on the basis of 20 hrs/ day and 330 days per year – 6600 hrs/year.Therefore no. of hours required to process the expected 35373 tons/year in the breakdown mill is less the no. of working hours per year.Roll Pass ScheduleWork roll diameter : 300mm Material data Material = 63/37 Brass Max. tension stress = 5 Kg /mm^2 Coil weight = 4700 kgs Anneal guage (mm) = 12.00 Entry guage = 12.00 Exit guage= 2.50 Strip width mm) = 325.00Pas Tota Entr Pas Pas Exit s SpPr Ex.Str Exit Exit Mill Load % l y s s guag Spd Kg/mm^ Kg/mm^ Ten Powe Powe Kg/m req. Req. Tens time No. e mp 2 2 s Kg r Kw r Kw m % Kg min. m 20. 500 1 9.50 20.8 60 43.4 4000 1.6 52 387 904 3.00 8 0 16. 700 2 7.95 33.8 110 56.7 6300 2.7 132 569 934 1.95 3 0 15. 600 3 6.70 44.2 140 62.8 5400 2.8 144 654 949 1.82 7 0 14. 500 4 5.75 52.1 170 67.4 4500 2.7 146 651 906 1.75 2 0 14. 450 5 4.90 59.2 180 71.1 4000 2.8 139 657 922 1.94 8 0 15. 390 6 4.15 65.4 190 74.0 3500 2.9 127 648 922 2.17 3 0 15. 330 7 3.50 70.8 210 76.1 3000 2.9 119 647 901 2.33 7 0 17. 290 8 2.90 75.8 220 77.9 2500 3.1 110 648 909 2.68 1 0 13. 170 9 2.50 79.2 250 79.4 1600 2.1 73 514 785 2.74 8 0Total rolling time/coil=20.37 min. Reversal time = 1 minute/reversal Loading/Unloading time = 10 minutes/coil Production efficiency = 75% Hourly production rate = 5512 Kg/hr. Automation Line Control All the system safety & control of 4 HI Mill to be maintain by a Siemens S7 300 PLC & all the DC Motors are driven by Telemechanic MENTOR Digital Drives. Automatic Thickness ControlThe CNC of National Instruments (NI PXI 1031) is being used for AGC, with servo controller & Sony magnascle feedback for accurate gauge measurements. The system is having the accuracy of +/- 1 %.HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA.SCADA Type : Simatic WinCC LOT 27 : FACE MILLING LINE (2 FACE) INCOMaterial to be processed Copper alloys coils Max. strip width 450 mm Min. strip width 300 mm Thickness range for Gap milling operations 10 – 20 mm Max. depth per pass 1.5 mm 0.5 – 20 m/min (normal speed operation is 15 Operative speed range m/min) Kind of milling Two edges + Two faces Voltage 415 V / 50 Hz – 3 phases Line running direction To be pointed cut by INCO Required air pressure 5/6 BAR Required water pressure 4 BAR Coil ID 610 mm variable Coil OD approx. 1620TEST RUN OPERATION, CHARACTERISTICS AND PARAMETERSProducts to be processed (entry side - input)Coils rolled in the supply Two High Reversing Rolling Mill a) Outside dia. :between 1400 and 1600 mm b) Inside dia. :approx. 600 mm c) Weight : 7 MT d) Strip Width :425 mm e) Strip thickness :12.5 mm f) Possible alloys :70% Cu 30% Zn & 67% Cu 37% ZnAutomation Line Control All the system safety & control of Face Milling to be maintain by a Siemens S7 300 PLC & all the DC Motors are driven by Ansaldo Digital Drives.PLC , All Drives & OP system communicating each other through Profibus HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on Siemens OPLOT 28 : FACE MILLING LINE KRUP TECHNICA MILLING LINE Manufacturer Krup Technica Model No. FM 740 Width 660 x 17 mm Speed 5 M/Min Motor 27 KW each Ac Motors 1725 RPM/750 RPM Cutter Dia 160 mm Cutter Type Tungsten Carbide Tip HEAVY DTY LEVELLER Manufacturer Lapper lyndale Type 9 roll 5 over 4 Work Roll diameter 140 mm Pinch Roll diameter 155 mm Width 670 mm Make thickness 14 mm Work Roll Centers 150 mm Screw down Manual through Bevel Gear Box Drive to Rolls Through fully enclosed gear box Main Drive Motor 37.5 KW DC variable MotorUNCOILER Manufacturer Relative Technology Ltd. Box type movable side plate to accommodate small width Type coils Capacity 10,000 Kgs Coil width 610 to 1140 mm to suit 670 mm SHEAR Manufacturer Krup Technica Width 720 mm Thickness 20 mm Type 34-76 990 RECOILER-UPCOILER Manufacturer Krup Technica Type BE 45 SN R81.07.4190 Strip Width 730 mm Strip Thickness 20 mm Coil ID 600 mm Motor 11 KW DC Coil Weight 7000 KgsCHIPS EXTRACTION SYSTEM One fan unit drien by a Siemens 45 KW electric Motor One Cylone One Rotary discharge Hopper Valve unit One set Ducting including two flexible ducts.LOT 29 : JUNKER DIRECT GAS FIRED CHAMBER FURNACE WITH COOLING CHAMBERS AND CHARGING MACHINE FOR HEAT TREATMENT OF BRASS COILS. Charge material Brass. Charging 8 coils on coil trolley Coil Max. outside dia. 1,600 mm Strip width Max. 425 mm Max. Coil weight 6000 kgs. Min Strip tension 20 N/mm2PERFORMANCE PARAMETERS FOR DIRECT GAS FIRED CHAMBER FURNACE :The time required for heating up brass strip coils with a width of 425 mm to a temperature of 4400C +/- 50C (with a fully heated furnace) is 7.6 hrs the holding time is approx 2 hrs. Thus the overall annealing time is approx. 9.6 Hrs. Throughput (without cooling time) approx. 5060 Kg/hr.Technical data for the furnace Inside dimensions of the furnace chamber : Width Approx. 1200 mm Height Approx. 2000 mm Length Approx. 6400 mm Outside dimensions of the furnace (without attachments and superstructures) Width Approx. 3000 mm Height Approx. 3500 mm Length Approx. 7200 mm Max. Load wt 48000 Kgs.Max furnace wall temperature maximum re-circulating atmosphere temperature Approx. 7500C Automatic in four independent control zones Temperature control within HIGH-LOW-OFF. Approx. 40 m3/hr, of LPG with a net calorific Gas input value of 75.2 MJ/M3 in s.t.p conditions. No. of air re-circulating fans 4 Off. Connected load of each pole changing fan motor 7.5 kW at 750/1,500/min. Air delivery of each fan Approx. 39,000 m3/hr Gas consumption Approx. 5.5m3/ton of useful stock. Power consumption Approx. 15-17 kwh/ton of useful stock. Water connection of the cooling chamber 80-100m3/hr Supply voltage Three phase 415V + 3% 50Hz Control voltage AC 220V, 50 Hz SPS 24v DSCooling Chamber Approx, outside dimensions (without attachments and super structures) Width Approx. 1,300 mm Height Approx. 2,000 mm Length Approx. 6,500 mmCharging Machine 48 T of useful load + charging trays, uniformly Load Weight distributed on the lifting fingers. Useful length Approx. 6400 mm Lifting height of lifting fingers Approx. 60 mm Working height above floor level in lowered Approx. 900 mm. condition Moving speed of lifting fingers into and out of the Approx 100 mm/second, infinitely variable. furnace Automation All the system safety & control of Chamber furnace like , Zone wise temperature control Automatic firing of LPG burners to be maintain by a Siemens S5 135U PLC All the electrical & mechanical parameters , like Zone Temperatures, Furnace Pressure etc, are monitored on Siemens OP .LOT 30 : BELL TYPE (APEX) ANNEALING FURNACE - 2 FURNACE, 5 BASES LPG Gas Fired Bell Annealing Furnace for cold rolled Application strips in coil form Strip Size : Thickness 0.1 to 2.5 mm : Width 315-425 mm : Grain size 20-40 microns Coil Details : ID of Coil 500-710 mm : OD of Coil 1000-1600 mm : Weight of Coil 2-6 MT Useful Stack Size 1600x4000 mm height No. of coils per stack Incase of 425 mm width-8 nos. Incase of 320 mm width-9 nos. ID of inner cover 1800 mm Annealing Temperature 450-750* C Furnace Temperature 900* C Average Charge Weight 36 MT Approximate Heat treatment Cycle Preparation time 1 Hr Heating Time 14 Hrs Soaking Time 6 Hrs Fuel LPG-11850 Kcal/Kg gross, 10950 Kcal/Kg net LOT 31 : BELL TYPE (APEX) ANNEALING FURNACE - 1 FURNACE, 3 BASES LPG Gas Fired Bell Annealing Furnace for cold rolled Application strips in coil form Strip Size : Thickness 0.1 to 2.5 mm : Width 315-425 mm : Grain size 20-40 microns Coil Details : ID of Coil 500-710 mm : OD of Coil 1000-1600 mm : Weight of Coil 2-6 MT Useful Stack Size 1600x4000 mm height No. of coils per stack Incase of 425 mm width-8 nos. Incase of 320 mm width-9 nos. ID of inner cover 1800 mm Annealing Temperature 450-750* C Furnace Temperature 900* C Average Charge Weight 36 MT Approximate Heat treatment Cycle Preparation time 1 Hr Heating Time 14 Hrs Soaking Time 6 Hrs Fuel LPG-11850 Kcal/Kg gross, 10950 Kcal/Kg net LOT 32 : COIL TILTER 8 MTLot 33 : ARMATIC COIL TILTER10 mt – 1 no.6.5 MT – 1 No.Lot 34 : SLAB LIFTER LOT 35 & 36 : ROLL GRINDING MACHINE NO. 1 : TYPE : REX 600 X 3000 TM CNC; SIEMENS CONTROLLER - SINUMERIK 840C; SERVO DRIVE -SIMODRIVE 611; 600 dia x 520 barrel x length 2.5 mtrs.; Make WMWMake : WMW Type : REX 600REX 600Max. workpiece diameter mm (in) 650 (25.6)Distance between centers (standard) mm (in) 2000 (80)Max. Workpiece Weight Kg (lbs) 8000 (17640)Workpiece speed rpm 2-120Wheel size mm (in) 750x304.8x100 (30x12x4)Wheel motor power kw (hp) 40 (55)Workpiece motor power kw (hp) 16 (22)Maximum cutting speed m/s (in/s) 45 (1772)X-axis travel mm (in) 400 (16)Z-axis travel mm (in) 2000 (79)Feeds X (continuous) mm/min (in/min) 0.01-0.5 (0.0004-0.02)Feeds X (intermittent) mm (in) 0.001 (0.00004)Rapid feed X (continuous) mm/min (in/min) 20-400 (0.078-16)AutomationCNC Controller : SINUMERIK 840CServo Drive Controller: SIMODRIVE 611LOT 37 : Roll Grinding Machine No 3: 150 dia x 1000 mm Length; Make WWL LOT 38 : Roll Grinding Machine No. 4: Make RWF 900 dia x 700 Barrel x 3.5 Mtrs Length; Make : RWFLOT 39 : Weighing Machine - 10 MT +/- 2 - Floor mountedLOT 40 : Edge Trimming & Pickling Line Make MacmillanMachine Type Push ThroughMaterial Copper & Copper alloys in the form: 63/37 Brass 70/30 BrassCoil weight 6.2 tonneCoil width 325mm 390 mm 425 mm.Max Coil OD 1620 mm dia.Coil I/D 508 mm & 610 mm inside diaStrip Thickness 0.8 mm. Min 2.5 mm. MaxLine speed 80 meters/min. max. (dependent on gauge & materials to be cleaned)LOT 41 : DEGREASING AND PICKLING LINE Make MCAL Machine Type Push Through Material to be Processed Copper & Copper Alloys in the form 63/37 Brass 70/30 Brass Coil Weight 6.2 Mt Coil Width 325 mm, 390 mm & 425 mm Coil ID 500 mm Coil OD 1620 mm Dia Strip Thickness 0.05 mm to 1.00 mm Line Speed 100 M.LOT 42 : 4 HI REVERSING COLD ROLLING MILL (INCO) Processed material Copper alloys coilsMax. Strip width 430 mm (Section 1075 mm2)Min. strip width 300 mm (Section 750 mm2)Max. entry strip gauge 2.5 mmMin. exit strip gauge 0.15 mm ( Occasionally 0.12 mm)Characteristics of coil to be handled to be determined by the customer (max. 6 tn)Max. OD 1600 mmID 508 mmRolling speed Threading : 10/40 mts/min Medium : 300 mts/min. Maximum: 700 mts/min Roll Force 400 MTSpeed variation at max. rolling speed 2% (+ 1%) Approx.Threading speed 20 mtrs/min.Acceleration & declaration time (Approx) 18/20 Sec.Foreseen emergency braking time Approx. 10 secondsMain power in the rolling mill (total) 900 Kw (2 motors 450 kw).Brake power provided in the decoiler 75 Kw.Two ration gear box are provided in the coil reels for low and high speed. Max. decoiler registered pull (tension): 2200 Kg at 200 mts/min., adjustable 220/2200 KgCoil reel power 530 Kw ( 265 Kw X 2)Max. registered pull on coil reel 5000 Kg at 300 Mts/min. ( 2 motors – Adjustment 500/5000 Kgs)2900 Kg at 600 mts/min (reduced tension upto 700 MPM) (2 motors –Adjustment 290 /2900 Kg)Automation Line Control All the system safety & control of 4 HI Mill to be maintain by a Siemens S7 400 PLC & all the DC Motors are driven by Unsaldo Digital Drives. All the PLC , Drives & SCADA are communicating each other on PROFIBUS Automatic Thickness ControlThe CNC of MOORALA is being used for AGC, with servo controller & Schavitz Position transducer feedback for accurate gauge measurements. The system is having the accuracy of +/- 5 micron in Thinner Gauges.HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA.SCADA Type : GE Fanuc IfixLOT 43 : 4 HI REVERSING COLD ROLLING MILL (MMPL)PRODUCT DATA Strip Material BrassInput coil Width – 317 mm Min/ 425 mm Max. Thickness - 0.26 mm Min/ 2.5 mm max.Coil I.D. - 508 mmCoil O.D.- 1710 mm Max.Coil Wt. – 6700 Kg max. at 425 mm strip width.Output coil Width - 317 mm Min/ 425 mm max.Thickness – 0.1 mm. min/ 1.00 mm max.Coil I.D. – 508 mmCoil O.D.- 1710 mm max.Coil Wt. – 6700 kg at 425 mm strip width.General description Single stand 4 Hi Reversible cold reducing mill is designed for flat surface cold rolling of narrow width, non-ferrous materials. The mill is designed for total maximum roll separating force of 250 tonnes and for maximum strip speed of 200/800 M/Min. Mill Parameters Mill type 4 Hi Reversible cold reduction back up roll driven mill with Automatic Gauge Control. Negative /Positive Roll Bending Automatic Pass Line Height adjustmentQWRC System.Work Roll Diameter – 185 mmMax./165 mm. MinBarrel length – 580 mmBarrel hardness – 90/95 – shore “C”Back up roll Diameter – 500 mm Max/460 mm. MinBarrel length – 530 mmBarrel hardness – 65 to 70 shore “C”Mill speed 200/800 M/Min.Mill Duty 250MT maximum R.S.F.Tension at pay off 200 Kg minimum / 2000 kg maximum.Tension at coilers 250 kg min/5000 Kg maximum.Drive Power Mill 2 X 500 K.W.Pay Off Reel 1 X 65 K.w.Tension Reel 2 X 265 K.w. (Two Nos.)MACHINE DESCRIPTION PAY OFF COIL CARA coil car is used for transporting the coils from coil saddle to pay off reel mandrel. The unit mainly consists of a welded steel carriage with four nos. antifriction bearing mounted steel wheels, an elevator having ‘V’ deck lined with nylon pad to support the coil, coil saddle, tracks and sliding floor plate to protect the traversing cylinder piston rod. One hydraulic cylinder is provided for traversing purpose and one no. for the coil lift purpose.Cylinder for traverse - make Veljan – intermediate trun mtg. Type MF-4 bore-Ø100x Ø70x2900 strokeCylinder for coil lifting - make Veljan – Circular head mtg. Head end Type MF-3 bore-Ø125x Ø90x930 stroke Automation Line Control All the system safety & control of 4 HI Mill to be maintain by a Siemens S7 400 PLC & all the DC Motors are driven by Telemechanic Digital Drives. All the PLC , Drives & SCADA are communicating each other on CT Net , PROFIBUS & Ethernet Automatic Thickness ControlThe CNC of National instruments PXI1031 is being used for AGC, with servo controller & Sony Magnascale feedback for accurate gauge measurements. The system is having the accuracy of +/- 3 micron in Thinner Gauges.HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA.SCADA Type : RockwellLOT 44 : Weighing Machine - 10 MT +/- 2 - Floor mountedLOT 45 : 20 HI ROLLING MILL (WATERBURRYS FARREL)Make Waterburrys Farrel Material Rolled Copper & copper Alloys, Nickel Silver Max. starting Strip thickness approx. 2 (0.08”) Min. Finished Strip thickness. 0.038 (0.0015”) Max. Strip Width 660 (26”) Min. Strip Width 330 (13”) Maximum coil size (winder) 508 (20”) ID / 1321(52”) ODBacking Brg. Dia. 225 (8.858”) Backing Brg. Width 120 (4.7244”) Backing Brg. (Quan. Req.) 32 Bearings Mill Speed 0 / 204 / 610 MPM Mill Roll Separating Force 446 Kg/mm Work Roll (Nom. Dia.) 63.5 mm (2.5”) Analysis & Hardness AISI D2 62-64Rc 1ST Inter Roll (Nom. Dia.) 74mm (2.9”) Analysis & Hardness AISI A8 (H13 Mod) 56-58Rc 2nd Inter Roll (Nom. Dia.) Drive 128.6 (5.062”) Idler 128.6 (5.062”) Analysis & Hardness AISI A8 (H13 Mod) 58-60RcDeflector Roll – Steel Roll Dia. 152 (6”) Face 710 (28”)Deflector Roll – Steel Roll Dia. 152 (6”) Face 710 (28”)Strip Wipers Type Double Frame Double Wiper Roller Wipers Operation Hydraulic Control Solenoid ValvesWinders : Collapsing Blocks equipped with hydraulically Operated Grippers. Block Dia. 508 (20”) Nom. Coil max Dia.1320 (52”)Electrics:Mill Motor 700 H.P. 0/500/1500 RPM, 500 V Winder Motor 400 H.P. 0/400/1420 RPM, 480 V Winder Motor 75 H.P. 0/650/1690 RPM Aux. Motor Max. Speed at Full Torque of Mill Motor 400 H.P. 1465 F.P.M. Max. Speed at Reduced Torque of Mill Motor 400 H.P. 2000 F.P.M. Max. Speed at Full Torque of Mill Motor 75 H.P. 2000 F.P.M. Max. Speed at Reduced Torque of Mill Motor 75 H.P. 2000 F.P.M. Max. Winding Tension to 1465 FPM 9000 # Min. Winding Tension to 2000 FPM 80 # Tension Control – Current control & Air Loaded Tensiometers. Mill Direction : Right to Left Automation Line Control All the system safety & control of 20 HI Mill to be maintain by a Ge Fanuc 90-70 PLC & all the DC Motors are driven by SSD Digital Drives. All the PLC , Drives & SCADA are communicating each other on CT Net & Ethernet .Automatic Thickness ControlThe CNC is being used for AGC, with servo controller & Schavitz Position transducer feedback for accurate gauge measurements. The system is having the accuracy of +/- 1 micron in Foil Gauges.HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA. SCADA Type : Ge Fanuc CimplicityLOT 46 : Metal Sleeve cores - Approx. 10 MTLOT 47 : DEGREASING , ANNEALING & PICKLING (DAP) LINE (INCO, MMPL, JUNKER) Make Inco,MMPl,JunkerMaterial to be processed Copper alloys stripsMaximum strip width 425 mmMinimum strip width 300 mmStrip thickness range 0.12 – 0.8 mmMax.coil weight 6 TnOD 1600 MMID 508 MMMax. line working speed 120 mts/ min.Threading speed 15 mts./min.GENERAL DISCRIPTIONENTRY SECTION Loading Cars:- To load coil into the coiler, 6 ton capacity reduced height type.- Hydraulic lifting drive flex type, with enough stroke so that the cradle touches the decoiler mandrel.- Travelling drive through hydraulic motor.- Special articulated chain for cables and wires.- Travelling speed: 8 m/min.- Two roll cradle, covered in polyurethane , for coil surface protection.- Max. traveling stroke : Approx. 2100 mmRolled way in rolled profilesIncluded an entry coil skid with capacity for 3 coils in process stand by.TWO HYDRAULIC EXPANDABLE MANDRAL DECOILER TO DECOIL ON ONE DIRECTION.Hydraulic centering , snubber roll system.Main features - Useful mandrel table : 550 mm- Mandrel closed dia : 470 mm- Mandrel open dia : 530 mm- Admission max. load : 6 MT- Snubber load system : Hydraulic drive with accumulator and pressure switch.- Brake : Through DC motor 4 Kw Max. registered pull : 170 kgs.- Centering drive: Hydraulic, possible manual and automatic drive through photoelectric built in the general electric equipment. (proportional servovalve).- Centering stroke +/- 100 mm.- Central greasing in one bar only.- Mandrel decoiler group bears the appropriate pass cradle with deflector rolls and a pass pinch roll, in order to feed strip to the line continuously.- Included a spool unloading skid service each of the mandrel decoilers.- Paper winderDAP DECOILER MOTOR & GEARBOX MOTOR Make Sicmemotri Tipo 132 MK2 PVA/B3 TECHNICAL SPECIFICATION FOR JUNKER FLOATATION FURNACEStrip to be treated Material Copper & its alloys – CuZn37, CuStrip Width Min 300mm , Max 425mmStrip Gauge Min. 0.12mm Max. 0.80mmStrip Gauge Tolerance Max. Better than 5%Strip Surface Quality Flat & smooth with no damage & no laps. The strip is degreased before entering the furnace in order to remove rolling oil residues.Strip Condition No dirt inclusions & scale, no edge cracks, no variations in material analysis within one coil by several strips welded together. Strip joints smooth & level. Strip to arrive beta-free in final strip product is to be free from beta crystals.Strip Chamber 1.5mm/m but no more than 25mm over 60m of strip length.Strip speed 8-100 m/min (furnace line)No. of strips running One through the line at a timeElectrics Operating Voltage 415V, Three Phase, 50 HzControl Voltage 220V AC, 50 Hz24V DC for PLC & solenoid valvesEmergency Power 415V, three Phase, 50 HzPneumatics Air Pressure Approx. 4 – 6 bar.Hydraulics Hyd. Pressure 200 barQuality As per din 51524Standard group HLP 46Viscosity At 20oC: 110 cSTAt 40oC: 46 cSTAt 50oC: 30 cSTClean Water Water Pressure Approx. 4 – 6 bar.Quality Free from mud, foreign & aggressive materialCooling water Cooling Water Approx 65m3/h (for water circulating through re-cooler, related to a T of 7oC max. supply temperature 35oC)Emergency cooling water Approx 6m3/h (Clean water, related to a T of 10oC )Quality Town WaterTemperature Max. 35oCFuel Gas Type of Gas Liquefied Gas with a net calorific value of 105 MJ/m3Total Max. source rating for Approximate 28 Nm3/hr heatingGas Pressure Approx 100mbar regulatedProtective Gas Types of protective Gas Nitrogen N2 : Mixture of N2+H2 (H2 max 5%)Dew Point -50oC3 Max. total protective gas Mixture of N2+H2 (H2 max 50%): - max. 160m /hr, continuous source rating 3 Nitrogen N2 : - Approximate 250m /hr, discontinuous (purging)Protective Gas Pressure Approx 60 mbarNoise Level Equipment Noise level 85 dB(A) measured as per DIN 45635 at 1m distance from equipment edgeAutomation Line Control All the system safety & control of 4 HI Mill to be maintain by a Siemens S7 400 PLC & all the DC Motors are driven by Unsaldo Digital Drives. All the PLC , Drives & SCADA are communicating each other on PROFIBUS & Ethernet.Online Furnace parameters are being controlled through S5 135U PLC.HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA.Furnace running parameters are being monitored on OPSCADA Type : Ge Fanuc I Fix & Siemens OP ( Furnace Parameter)LOT 48 : Weighing Machine - 10 MT +/- 2 - Floor mounted LOT 49 : Nitrogen Plant No. 1Make - Sam Gas Project P LtdCapacity 50 NM3 with Panel & Ammonia cracker; PSA Tower, Air receiver, Motor with Compressor & Storage tankLOT 50 & 51: Nitrogen Plant No. 2 & No. 3Make : Vayutech EngineeringCapacity 60 NM3 with Storage TankLOT 52 : C R SLITTER 1 (MACMILLAN)Material Copper alloys, all tempers UTS. 80 Kg/mm. Sq including soft brass 0.65mm thk. Min.Strip thickness 0.10 mm. Min 1.0 max.Strip width 420mm. Max (incoming) 6 mm. Min 410 mm . max. (outgoing)Coil Dimensions Incoming : 508 mm ID x 1550mm OD max.Outgoing: 80mm – 400 mm ID x 785 mm OD max. (for alit coils up to 2 ton)500 mm ID x 1550 mm OD max.(full coil processing)Coil weight 5.5 ton max. ingoing (12 kg/ mm. Max)Scrap width 4 mm to 8mm per side Line speed 400 m. per min. max. restricted to 250 m/min. on soft brassDuty 12 – cuts @ 1.0 mm thick materialArbor length 500 mmArbor dia 63 mmCutter dia 150 mmWind shaft sizes Outgoing coil ID: 80mm , 100mm, 120mm ,150mm, 200 mm, 300mm, 400mm, 500mm Automation Line Control All the system safety & control of Slitter to be maintain by a Siemens S7 300 PLC & all the DC Motors are driven by Telemechanic Digital Drives. HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA.SCADA Type : Telemechanic. LOT 53 : C R SLITTER 2 (MMPL) Type Constant speed type. Material to be slit Brass 80/10, 60/40Hardness 65 – 240 VPNLine Direction Right to left from Operator sideLine Speed 100m/min MaxArbour Diameter 125mmRotary cutter Diameter 210mm - 250mmStrip thickness 1.0 mm. Min 5.0 max.Strip width 100mm. Min 425 mm . max. Coil weight 6000 Kg max.Coil I.D. 508mm Min 610mm MaxCoil O.D. 1600mmCoil weight 6000 Kg max.Strip width 50mm. Min 406 mm . max. Coil I.D. 508mm Min 300mm & 400mm provision Coil O.D. 1600mmSlitter cutting capacity 12 cuts for 1mm 8 cuts for 1.5mm to 2mm thickness 6cuts for more than 6mm thickness Coil car Hydraulic motorPay-off Reel 11 kw D.C. motorPay-off hold down roll Hydraulic motorPaper winder Hydraulic motorDouble eccentric slitter 35kw D.C. motorRe-Coiler 30kw D.C. motorScrap baler 15kw geared motorCapacity 500 kgSpeed of mandrell 131 P.MLOT 54 : C R SLITTER 3 Make UnitechMaterial Copper alloys, all tempers UTS. 80 Kg/mm. Sq including soft brass0.65mm thk. Min.Strip thickness 0.10 mm. Min 1.0 max.Strip width 650mm. Max (incoming) 10 mm. Min 610 mm . max. (outgoing)Coil Dimensions Incoming : 508 mm ID x 1550mm OD max.Outgoing: 80mm – 400 mm ID x 785 mm OD max. (for alit coils up to 2 ton)500 mm ID x 1550 mm OD max. (full coil processing)Coil weight 5.5 ton max. ingoing (12 kg/ mm. Max)Scrap width 4 mm to 8mm per sideLine speed 400 m. per min. max. restricted to 250 m/min. on soft brassDuty 12 – cuts @ 1.0 mm thick materialArbor length 500 mmArbor dia 63 mm Cutter dia 150 mmWind shaft sizes Outgoing coil ID: 80mm , 100mm, 120mm ,150mm, 200 mm, 300mm, 400mm, 500mmLOT 55 : CRS:4 SLITTER Sudha Converting M/C Make Copper Alloys shot hardness 40-50 VPN Material Strip Thickness 0.2 mm max. & 0.04 mm minStrip Width Incoming : 650 mm max . Out Going : 610 mm max.. 10 mm min. Coil Dimensions Dia 75, dia 100, dia 150, dia 200 ID Dia 800 OD.Coil Weight Input 5.5 Mt (12 kg/mm Max.) Output 5.5 MtScrap Width 4 mm to 8 mm per sideLine Speed 300 M/min on dia 100 mandrelDuty 12 – cuts @ 1.0 mm thick materialArbour Length 700 mmArbour Dia 65 mmCutter Dia 150 mmWind Shaft Sizes Out Coil ID 75 mm , 100 mm ,150 mm, 200 mmProduction Capacity/Month 600 Mt/MonthLOT 56 : CRS 5 SLITTERMaterial Copper Alloys shot hardness 40-50 VPN Supplier / Make Ruesch Strip Thickness 0.2 mm max 0.04 mm minStrip Width 510 mm max (incoming) 6mm minInput Coil ID Dia 508Production capacity/Month 600 MTCoil Weight Input 4 Mt , Output 2 Mt MaxScrap Width 4 mm to 8 mm per sideLine Speed 600 M/min on dia 100 mandrelDuty 12 – cuts @ 1.0 mm thick materialArbor Length 600 mmArbor dia 75 mmCutter Dia 155 mmWind Shaft Sizes/Out put Coil ID Out Coil ID 75 mm , 100 mm ,150 mm, 200 mm.Production capacity/Month 500 MTLOT 57 & 58: CRS 6 & CRS 7 SLITTERS Kinetic Machinery China Make Copper / Brass Material Strip Thickness 1.5 mm max. & 0.1 mm min3 mm to 20 mm Strip WidthLine Speed 50 M/minArbour Dia 50.8 mmCutter Dia 101 LOT 59 : CRS 8 SLITTER Make SMAP Chantilly (OISA FRANCE)Material Brass & Copper AlloysStrip Input Width 510 mmStrip Input Thickness 0.1mm to 1mmInput Coil ID 508 mmCoil Weight Input 4 MT & Output 2 MTScrap width 4mm to 8mm per sideLine speed 300 M/min on dia 100 mandrelArbor length 600mmArbor dia 100mmCutter OD 150mmWind shaft sizes 75mm,100mm,150mm,200mmLOT 60 : CRS 9 SLITTERMAKE : SMIKOMaterial Copper Alloys Strip Thickness 7 mm max. & 0.8 mm min Strip Width 650 mm Input Coil ID 500 mm Output Coil Dia 300 mm , 400 mm, 500 mm Coil Weight 8 MT Scrap Width 4-20 mm Line Speed 100 MPM Arbor Length 700 mm Arbour Dia 180 mm Cutter Dia 320LOT 61 : CUT TO LENGTH LINE MAKE PITELMATERIAL : Type 1 Brass & Copper (cold rolled degreased & tension leveled input coils): Brass & Copper (cold rolled degreased & tension leveled input coils) Type 2 UTS 60 Kg/Sq mm Max STRIP THICK 0.8 mm max., 0.2 mm Min STRIP WIDTH 420 mm Max, 300 mm Min COIL WT 5300 Kg Max , 300 mm Min COIL DIMENSION 508 dia Bore x 1550 dia OD Max SHEET LENGTH 1000 mm Min, 3000 mm Max PACK WT 1000 Kg Max, 250 Kg Min STACK HEIGHT 400 mm Max LINE SPEED Variable up to 45m/min NO OF CUTS 30 cuts on 1500 mm length, 36 cuts on 1250 mm length, 40 cuts on 1000 mm lengthPRDUCTION CAPACITY : The maximum practical expected output for the 3 ref products are as indicated below:- Input coil wts : 3750 Kgs, 4750 Kgs & 5250 Kgs for 300 wide , 350 eide & 420 wide coils respectively.OUT PUT PRODUCT : Max Practical expected Kg/Hr 1. 300 x 1000 x 0.2 877 2. 350 x 1500 x 0.6 2625 3. 420 x 2000 x 0.4 2240The above rate is based on a pack weight of 500 Kg If we consider equal distribution of these 3 products i.e. 2200 hrs for each product then we have the max. practical expected tonnage / year as follows :OUT PRODUCT : 1. 300 x 1000 x 0.2 1929.4 2. 350 x 1500 x 0.6 5775 3. 420 x 2000 x 0.4 4928 Total = 12632.4 Ton/yearHAND OF CUT TO LENGTH LINE : Left to RightLot 62 : TRAVERSE WINDING LINESupplier Macmillan Material Ferrous / Non Ferous Strip Thickness 0.2 to 2 mm Strip Width 10 to 75 mm Coil Width 200 to 413 mm Coil ID 400 & 127 mm Coil OD 1000 mm Input Coil Weight 50 Kg Minimum Output Coil Weight 2000 Kg Speed 300 MPM / Variable Welding Process Tungston Arc Strip Flow Right to LeftLOT 63 : TENSION LEVELLING LINE Inco Make Processed material Copper alloy strips (yield strength range: 7-70 Kg/mm2)Max. strip width 425 mmThickness range 0.15 (0.12)- 1.5 mmLine speed 300 m/min.Pull between bridles Max. 6000 kg.Max. strip cross section 638 mm2Min. strip cross section 51 mm2No. of bridle polyurethane lined rolls 8 nos. dia 450 mm No. of bridle pressure rolls 4 nos. dia 180 mmCoils to be processed I.D 508 mmCoils to be processed O.D. 508 mmRunning direction To be determined by INCO during engineering development.Elongation range 0-2%Coiling inside dia core range 508 mmThreading speed 15 Mt/minSpool size To be determined along with the technicians of the customer.Voltage 415V/50Hz – 3 phase.Maximum Coil Capacity :- Outside Dia : : 1700 mm- Maximum width : 425 mm- Maximum weight : 6 MTExpansible mandrel characteristics : - Closed dia. : 470 mm- Open dia. : 530 mm - Mandrel table : 550 mm each- Load capacity : 6 MT max.Mandrel equipped with 18 KW motor brake with maximum adjustable tension : 700 kg.(pre-loading tension). Adjustable 70/700 kg.Automation Line Control All the system safety & control of Line to be maintain by a Siemens S7 400 PLC & all the DC Motors are driven by Unsaldo Digital Drives. All the PLC , Drives & SCADA are communicating each other on PROFIBUS HMIAll the electrical & mechanical parameters, like Line speed, Pumps Control, Safety interlocks, are being monitored on SCADA.SCADA Type : GE Fanuc I Fix.LOT 64 : EOT Crane No. 1 without rails: 20 MT Make Seiko LOT 65 – 68, 70 - 74: EOT Crane No. 2 – 5, 7 - 11 without rail: 10 MT Make Seiko LOT 69 : EOT Crane No. 6 without rails: 10 MT Make Demag Lot 75 : EOT Crane No.12: 7 MT without rails; Make DemagLOT 76 : EOT Crane No.13 without rails: 6 MT LOT 77 : EOT Crane No.14 without rails: 5 MT Make Seiko LOT 78 : EOT Crane No.15: 3 MT without rails; Make Demag LOT 79 : Weighing Machine - 10 MT +/- 2 - Floor mountedLOT 80 : Coil standsLOT 101 - Milling Machine ; Make SALSONSLOT 102 - Power Saw 225 mm; Make Karnataka Machine ToolLOT 103 - Hyd. Press LOT 104 : Cable Granulation Plant ; Make Kum Sung Machinery, KoreaInput Mixed scrap of cable/wires having uncertain proportions of various types of cables/wire which may include: Make Kum Sung Machinery types of cable/wires which may include Various insulation like PVC. PE any other plastic compound, rubber, fabric paper, iron, hemp, yarn. Diff. Outer dia of cables/wireDiff. Dia/thickness of inner copper wore.Commonly known as household/industrial collected copper wire scrap.Telephone/communication/antenna wires.Hair wireFor all the above 90% of the cables will have the diameter of each copper inner wire larger then 0.3 mm and the percentage of copper is more than 30%.Input cable size 25 mm dia maximum.Production rate 3 T/Hr., to 7 T/hr max. of input cable.Power Shredder : 125 HP,Primary Granulator : 100 HP,Granulator 1 & II: 125 HP eachBearing position Bearing will be outside for both shredder and granulator and provide seals inside.Dust collectors Dust collectors will be capable of 7 T/hr capacity.Strength Machine will be stronger mechanically.Layout/Area Area required 30 mtrs. X 11 mtrs. X 5mtrs. Height.Good Work quality Strong, less vibration noiseGasket plate at corners or tie membersEasy material handling for copper & Insulation.Trouble free working for 20 hours/day x 365 days/ year.No part of machine will get hot in running provided that Cooling Tower is used or that water is supplied continuously for circulation. Can touch by hand.Machine can run fully immediately after start-upAlmost no cable getting outside of shredder/granulator. Seal is provided Almost no leakage of dust in dust collector during running.LOT 105 : Sheet Rolling Plant ; 4Hi Mill; Pickling; Annealing; Levelling, 2 Nos. shearInput 5 mmMake Varia PrateekOutput 0.2 mmSpeed 50MPMWork Roll Dia 185 mmBackup Roll Dia 400 mmProduction Capacity 50MTEquipments For Sheet Rolling Mill Coil Box Manual : Capacity 1.5 MTCoil lifter Capacity : 1.5 MTShearing Machine : For thickness Max.1.5 mm & width 405 mm.4 Hi Sheet rolling mill : Input thickness 2.5 mm,out put thickness 0.4 mm. Width Max.405mm.speed 50 MPM.Annealing furnace : LPG fired .Maximum Temperature 650 Deg.C.Pickling line : Strip width 405 mm, Strip thickness 2 mm, speed 2.5 MPMShearing Machine : For Finish material: width 405 mm & length 1.3 Mtrs. Thickness max 2 mm.Weighing Machine : Capacity 500 Kg.LOT 106 & 107 : FUJI 3.2 MW X 2 = 6.4 MW Diesel GENERATING SET12VH32 4 CYCLE TYPE OVERLOAD POWER 5700PS (SITE ELEVATION : LESS THAN 500 M,(AMBIENT TEMP. : 45 * C, ENGINE COOLING WATER TEMP : 35*C) OVERLOAD POWER 6270PS (+10* OF RATED HORSE POWER : 1 HR EVERY 12 HOURS ) RATED SPEED 600 RPMMEAN PISTON SPEED 9.4 M/SecNO. OF CYLINDERS 12CYLIDER BORE X STROKE 320X470 mm: 4 StrokeBREAK MEAN EFFACTIVE 18.8 Kgf / Cm2 PRESSURECOMPRESSION RATIO 12.1MAX. COMBUSTION PRESSURE 150 Kg/ Cm2SPECIFIC FUEL OIL 137 g/ps *h +5% AT 100% LOAD ( NET CAL. VALUE OF USED OIL 10200 Kcal/Kg ) CONSUMPTIONLUBE OIL CONSUMPTION LESS THAN 0.8 g?ps, hDESCRIPTION OF FUEL OIL LIGHT OIL (HSD. LOD ) , HEAVY OIL (LSHS )DESCRIPTION OF LUBE OIL FOR API CD CLASS, SAE 40 DEISEL ENGINEDESCRIPTION OF LUBE OIL FOR TURBINE OIL (SAE 20 OR 30 ) SUPERCHARGERSTARTING SYSTEM COMPRESSED AIRLOT 108 & 109 : 0.5 MW Diesel Generating Set No. 3 & 4; Make CaterpillarSr.No . ITEM Description Make 1 DG Engine Kw : 449 , RPM: 1500 Make : Caterpillar DG KVA : 500 , RPM : 1500 , Make : Stamford 2 Alternator Foll Load Amp : 696 , P.F. 0.8 Lag. Panel Board DG control & switch Gear Make : Jeevan 3 Diesels & Electricals Ltd Panel Board 2 X 500 KVA AMF & Auto Make : Jeevan 4 Syncrosing Diesels & Electricals LtdLOT 110 : Pulveriser : Model - 42/M; Make - Lakshmi LOT 111 : Fork Lift No.1 : 5 MT Make LindeLOT 112 & 113 : Fork Lift No.2 & 3: Make Voltas Capacity 3 MTLot 114 : Compressed Air System : Air Compressor Chicago Make -2 Nos. Capacity 1000 CFM EachLot 115 : Compressed Air System : Air Compressor Chicago Make -1 Nos. Capacity 1000 CFMLot 116 : Refrigerated compressed Air Dryer Model RD300Lot 117 & 119: Pump1 & 3; 250 KW without Panel; Make : KirloskarLot 118 & 120: Pump2 & 4; 160 KW with Panel ; Make : KirloskarLot 121 : DM Plant large WITH Pump and TankLOT 122 : DM Plant Small with TankLot 123 : 33 KVA sub stationSl No. ITEM DESCRIPTION MAKE Transformer- 33 KV/11KV, 6300 1 Main Transformer KVA Onan with OLTC- 2 Nos VOLTAMP 33 KVA Switchgear Panel (Incoming 1250A VCB, Outgoing: 2 Switchgear Panel 800A-2, OLTC Panels - 2 3 MRSS Substation 33 KV Bay - 1 4 MDB 11KV - 11 Nos ABB Circuit Breaker & Switch Gr. 11 5 MDB KV HT SB1; 11 KV-5 Panel Board 6 Panel Board with spare main distribution board HT Capacitor System; 11 KV-600 kvar capacity - 1 No.; 415 V - 350 kvar capacity - 4; 415-400 kvar 7 Capacitor Bank capacity - 3 ABBLot 124 : 110 KVA Sub StationSr.No . ITEM Description Make Main Transformer Transformer : KVA Rating : 12500 , HV : Make : Voltamp 110000 , LV : 11000 , Amp HV : Transformer Limited 1 52.49(ONAN) / 65.61 (ONAF) LV : 524.86(ONAN) / 656.08 (ONAF) Phase : 3 , Year of Manufacture : 2006 Switchgear SF6 Breaker : Type : 3AP1FG , Ratted Make : Siemens Voltage : 145 KV , Ratted Lighting impulse withstand Voltage: 650 KV , Ratted Power 2 Frequency withstand Voltage : 275 KV , Ratted Current : 3150 Amp , Control Voltage : 110 Volt D.C., Operating Mechanism Voltage : 240 V A.C. , Year of Manufacture : 2006 Panel Board 110 KV Line Feeder Switchgear Panel for SF6 Make : Siemens 3 Breaker Panel Board 110 KV Transformer Switchgear Panel for Make : Siemens 4 SF6 Breaker 5 Panel Board OLTC for 110 KV Transformer Make : Voltamp Transformer LimitedLot 125 : ETP Plant without structures; Make ThermaxLOT NO. 135 – TRANSFORMER TR1SPECIFICATION : 2000 KVA; 3 PHASE; 50 Hz; LV 433 V/2666.7 Amp.; HV 11000 V/105 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 136 – TRANSFORMER TR2SPECIFICATION : 2000 KVA; 3 PHASE; 50 Hz; LV 433 V/2666.7 Amp.; HV 11000 V/105 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 137 – TRANSFORMER TR3SPECIFICATION : 4000 KVA; 3 PHASE; 50 Hz; LV-1 575 V/2008.2 Amp.; LV-2 575 V/2008.2 Amp ; HV 11000 V/209.9 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 138 – TRANSFORMER TR4SPECIFICATION : 1500 KVA; 3 PHASE; 50 Hz; LV1 475 V/911.6 Amp.; LV2 475 V/911.6 Amp.; HV 11000 V/78.7 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 2001LOT NO. 139 – TRANSFORMER TR5SPECIFICATION : 2000 KVA; 3 PHASE; 50 Hz; LV 433 V/2666.7 Amp.; HV 11000 V/105 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 140 – TRANSFORMER TR6SPECIFICATION : 2600 KVA; 3 PHASE; 50 Hz; LV1 675 V/1111.9 Amp.; LV2 675 V/1111.9 Amp.; HV 11000 V/136.5 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 2001LOT NO. 141 – TRANSFORMER TR7SPECIFICATION : 2000 KVA; 3 PHASE; 50 Hz; LV 433 V/2666.7 Amp.; HV 11000 V/105 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 142 – TRANSFORMER TR8SPECIFICATION : 2000 KVA; 3 PHASE; 50 Hz; LV 433 V/2666.7 Amp.; HV 11000 V/105 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 143 – TRANSFORMER TR9SPECIFICATION : 2000 KVA; 3 PHASE; 50 Hz; LV 460 V/2510.2 Amp.; HV 11000 V/105 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 145 – TRANSFORMER TR11SPECIFICATION : 2000 KVA; 3 PHASE; 50 Hz; LV 433 V/2666.7 Amp.; HV 11000 V/105 Amp MAKE : CROMPTON GREAVES YEAR OF MANUFACTURE : 1999LOT NO. 146 – TRANSFORMER TR12 SPECIFICATION : 3200 KVA; 3 PHASE; 50 Hz; LV 630 V/2932.5 Amp.; HV 11000 V/167.9 Amp MAKE : FAIRDEAL YEAR OF MANUFACTURE : 2008LOT NO. 147 – TRANSFORMER TR13SPECIFICATION : 3200 KVA; 3 PHASE; 50 Hz; LV 575 V/1333.7 Amp.; HV 11000 V/52.49 Amp MAKE : FAIRDEAL YEAR OF MANUFACTURE : 2008LOT NO. 148 – TRANSFORMER TR14SPECIFICATION : 2500 KVA; 3 PHASE; 50 Hz; LV 475 V/3007.03 Amp.; HV 11000 V/131.2 Amp MAKE : FAIRDEAL YEAR OF MANUFACTURE : 2008

Lot 1 Scrap Baling Press No.1; Model Superior ; Make Santec

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