CBC Auto Servicing NC3 s2

COMPETENCY-BASED CURRICULUM Sector: AUTOMOTIVE MANUFACTURING Qualification: METAL STAMPING NC II TECHNICAL EDUCATION AND SKILLS DEVELOPMENT AUTHORITY East Service Road, South Superhighway, Taguig City, Metro Manila TABLE OF CONTENTSPageA...COURSE DESIGN...... 1-4B. MODULES OF INSTRUCTION...... 5-57 BASIC COMPETENCIES...... 5 o Participating in workplace communication...... 6-9 o Working in a team environment...... 10-12 o Practicing career professionalism...... 13-16 o Practicing occupational health and safety procedures..17-21 COMMON COMPETENCIES...... 22 o Reading, interpreting and applying engineering drawings 23- 27 o Performing mensuration and calculation...... 28-31 o Reading, interpreting and applying specifications and manuals...... 32-35 o Performing shop maintenance...... 36-40 CORE COMPETENCIES...... 41 o Performing press machine setting...... 42-45 o Performing mechanical shearing operation...... 46-51 o Performing mechanical press forming operation...... 52-57C. ACKNOWLEDGEMENT...... 58 COURSE DESIGNCOURSE TITLE : METAL STAMPING NC IINOMINAL DURATION : 294 hoursCOURSE DESCRIPTION :This qualification is designed to develop knowledge, desirable attitudes and skills in Metal Stamping NC II Qualification specifically to set up, conduct trial run and operate mechanical press; perform mechanical shearing operation which applies to a range of press operations including blanking, cutting-off, piercing/punching, trimming and bending; and perform mechanical press forming operation which applies to a range of press forming operations including piercing/punching, trimming, and forming/drawing. Basic competencies such as: Participate in workplace communication; Work in a team environment; Practice career professionalism; and Practice occupational health and safety are included. It also includes common competencies such as: Read, Interpret and Apply Engineering Drawings; Perform Mensuration and Calculation Read; Interpret and Apply Specifications and Manuals and; Perform Shop Maintenance.To obtain this, all units prescribed for this qualification must be achieved.ENTRY REQUIREMENTS:Student/trainee should possess the following requirements: must be high school graduate;  can communicate both orally and in writing; and  physically and mentally fit.CBC Metal Stamping NC II 1 COURSE STRUCTURE:BASIC COMPETENCIES (18 hours)CBC Metal Stamping NC II 2 Units of Nominal Module Title Learning Outcomes Competency Duration 1. Participate in 1.1 Participating in 1.1.1 Obtain and convey 4 hours workplace workplace workplace information communication communication 1.1.2 Participate in workplace meeting and discussion 1.1.3 Complete relevant work- related document 2. Work in a team 2.1 Working in a 2.1.1 Describe and identify team 4 hours environment team role and responsibility environment 2.1.2 Describe work as a team member 3. Practice 3.1 Practicing 3.1.1 Integrate personal 4 hours career career objectives with professionalism professionalism organizational goals. 3.1.2 Set and meet work priorities. 3.1.3 Maintain professional growth and development. 4. Practice 4.1 Practicing 4.1.1 Identify hazards and risks. 6 hours occupational occupational 4.1.2 Evaluate hazards and risks. health and health and 4.1.3 Control hazards and risks. safety safety 4.1.4 Maintain occupational health procedures procedure and safety awareness.CBC Metal Stamping NC II 3 COMMON COMPETENCIES (20 hours)CBC Metal Stamping NC II 4 Units of Nominal Module Title Learning Outcomes Competency Duration 1. Read, interpret 1.1Reading, 1.1.1 Identify and access 5 hours and apply interpreting and engineering drawings/ engineering applying specifications drawings engineering 1.1.2 Interpret drawings drawings 1.1.3 Apply information in the drawings and specifications 1.1.4 Store drawings 2. Perform 2.1 Performing 2.1.1 Select measuring 5 hours mensuration mensuration instrument and carry out and calculation and calculation measurement and calculations 2.1.2 Maintain measuring instruments 3. Read, 3.1 Reading, 3.1.1 Identify/access manuals 5 hours interpret and interpreting and and interpret data and apply applying specification specifications specifications 3.1.2 Apply information accessed and manual and manual in manual 3.1.3 Store manual 4. Perform 4.1 Performing 4.1.1 Inspect/clean tools and 5 hours shop shop shop equipment maintenance maintenance 4.1.2 Store/arrange tools and shop equipment 4.1.3 Dispose waste/used lubricant 4.1.4 Report damaged tools/equipmentCBC Metal Stamping NC II 5 CORE COMPETENCIES (256 hours)Units of Nominal Module Title Learning Outcomes Competency Duration 1. Perform press 1.1 Performing 1.1.1 Set up die on the press 84 hours machine press machine machine setting setting 1.1.2 Conduct trial run 1.1.3 Replace worn/damaged tooling or dies 2. Perform 2.1 Performing 2.1.1 Secure job order, part 86 hours mechanical mechanical drawings and instructions shearing shearing 2.1.2 Conduct machine settings operations operations and set-up checks 2.1.3 Select steel feed stock materials 2.1.4 Perform shearing press operations 2.1.5 Monitor machine operation 3. Perform 3.1 Performing 3.1.1 Secure job order, part 86 hours mechanical mechanical drawings and instructions press forming press forming 3.1.2 Conduct machine settings operations operations and set-up checks 3.1.3 Inspect delivered steel feed stock materials 3.1.4 Perform press operations 3.1.5 Monitor machine operationASSESSMENT METHODS: Observation with questioning  Demonstration of practical skills  Portfolio  Third party report COURSE DELIVERY: Demonstration  Lecture  Discussion  Dual trainingCBC Metal Stamping NC II 6 TRAINER’S QUALIFICATIONS: Must be a holder of METAL STAMPING NC II or its equivalent  Must have undergone training on Training Methodology II (TM I)  Must be computer literate  Must be physically and mentally fit  *Must have at least 2 years job/industry experience  Must be a civil service eligible (for government position or appropriate professional license issued by the Professional Regulatory Commission)* Optional. Only when required by the hiring institution.Reference: TESDA Board Resolution No. 2004-03.RESOURCES:Equipment Tools Materials  Mechanical press  Box wrench  Steel sheets machine with  Adjustable wrench  Lubricating oil accessories  Vice grip length175 mm  First –Aid kit  Compressor with  Open end wrench  Fire extinguisher accessories 4 mm to 20 mm  Safety shoes  Hoists  Flat screw driver  Gloves  Jacks length 140 & 160  Brooms  Dies  Allen wrench 4 to 10 mm  Scrapers - Blanking  Philips screw driver  Kerosene oil - Cut-off  Steel rule  Clean rags - Piercing  Feeler gauges  Mops - Trimming  Vernier caliper  Soap - Bending - Inside  Dustpan - Compound - Outside  Trash can - Progressive  Micrometer - Forming/drawing - inside Training Materials - outside  Reference books  Catalogs  Brochures / LE s  CDs / Video tapeCBC Metal Stamping NC II 7 MODULES OF INSTRUCTIONBASIC COMPETENCIESMETAL STAMPING NC II BASIC COMPETENCY : COMMUNICATIONSUNIT OF COMPETENCY : PARTICIPATE IN WORKPLACE COMMUNICATIONMODULE TITLE : PARTICIPATING IN WORKPLACE COMMUNICATIONMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes required to obtain, interpret and convey information in response to workplace requirements.SUGGESTED DURATION : 4 hoursPREREQUISITE : Receive and Respond to workplace Communication (NC I)SUMMARY OF LEARNING OUTCOMES:Upon completion of this module the students/ trainees will be able to:LO1. Obtain and convey workplace informationLO2. Complete relevant work related documents.LO3. Participate in workplace meeting and discussion.CBC Metal Stamping NC II 9 LO1. OBTAIN AND CONVEY WORKPLACE INFORMATIONASSESSMENT CRITERIA:1. Specific relevant information is accessed from appropriate sources. 2. Effective questioning, active listening and speaking skills are used to gather and convey information. 3. Appropriate medium is used to transfer information and ideas. 4. Appropriate non-verbal communication is used. 5. Appropriate lines of communication with superiors and colleagues are identified and followed. 6. Defined workplace procedures for the location and storage of information are used. 7. Personal interaction is carried out clearly and concisely.CONTENTS: Parts of speech  Sentence construction  Effective communicationCONDITIONS:The students/ trainees must be provided with the following: Writing materials (pen and paper)  References (books)  ManualsMETHODOLOGIES: Group discussion  Interaction  Lecture  ReportorialASSESSMENT METHODS: Written test  Practical/performance test  InterviewCBC Metal Stamping NC II 10 L02. COMPLETE RELEVANT WORK RELATED DOCUMENTSASSESSMENT CRTERIA:1. Ranges of forms relating to conditions of employment are completed accurately and legibly. 2. Workplace data is recorded on standard workplace forms and documents. 3. Basic mathematical processes are used for routine calculations. 4. Errors in recording information on forms/ documents are identified and rectified. 5. Reporting requirements to superior are completed according to enterprise guidelines.CONTENTS: Basic mathematics  Technical writing  Types of formsCONDITIONS:The students/trainees must be provided with the following: Paper  Pencils/ball pen  Reference books  ManualsMETHODOLOGIES: Group discussion  Interaction  LectureASSESSMENT METHODS: Written test  Practical/performance test  InterviewCBC Metal Stamping NC II 11 LO3. PARTICIPATE IN WORKPLACE MEETINGS AND DISCUSSIONSASSESSMENT CRITERIA:1. Team meetings are attended on time. 2. Own opinions are clearly expressed and those of others are listened to without interruption. 3. Meeting inputs are consistent with the meeting purpose and established protocols. 4. Workplace interactions are conducted in a courteous manner appropriate to cultural background and authority in the enterprise procedures. 5. Questions about simple routine workplace procedures and matters concerning conditions of employment are asked and responded. 6. Meeting outcomes are interpreted and implemented.CONTENTS: Sentence construction  Technical writing  Recording informationCONDITIONS:The students/trainees must be provided with the following: Paper  Pencils/ball pen  References (books)  ManualsMETHODOLOGIES: Group discussions  Interaction  LectureASSESSMENT METHODS: Written test  Practical/performance test  InterviewCBC Metal Stamping NC II 12 BASIC COMPETENCY : TEAM WORKUNIT OF COMPETENCY : WORK IN A TEAM ENVIRONMENTMODULE TITLE : WORKING IN A TEAM ENVIRONMENTMODULE DESCRIPTOR : This module covers the knowledge, skills, and attitudes required to relate in a work based environment.SUGGESTED DURATION : 4 hoursPREREQUISITE : TEAMWORK (NC I)SUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the students/ trainees will be able to:LO1. Describe and identify team role and responsibility in a team.LO2. Describe work as a team.CBC Metal Stamping NC II 13 LO1. DESCRIBE AND IDENTIFY TEAM ROLE AND RESPONSIBILITY IN A TEAMASSESSMENT CRITERIA:1. Role and objective of the team is identified. 2. Team parameters, relationships and responsibilities are identified. 3. Individual role and responsibilities within team environment are identified. 4. Roles and responsibilities of other team members are identified and recognized. 5. Reporting relationships within team and external to team are identified.CONTENTS: Team role.  Relationship and responsibilities  Role and responsibilities with team environment.  Relationship within a team.CONDITIONS:The students/ trainees must be provided with the following: Standard operating procedure (SOP) of workplace  Job procedures  Client/supplier instructions  Quality standards  Organizational or external personnelMETHODOLOGIES: Group discussion/interaction  Case studies  SimulationASSESSMENT METHODS: Written test  Observation  Simulation  Role playingCBC Metal Stamping NC II 14 LO2. DESCRIBE WORK AS A TEAM MEMBERASSESSMENT CRITERIA:1. Appropriate forms of communication and interactions are undertaken. 2. Appropriate contributions to complement team activities and objectives were made. 3. Reporting using standard operating procedures followed. 4. Development of team work plans based from team’s role is contributed.CONTENTS: Communication process  Team structure/team roles  Group planning and decision makingCONDITIONS:The students/trainees must be provided with the following: SOP of workplace  Job procedures  Organization or external personnelMETHODOLOGIES: Group discussion/interaction  Case studies  SimulationASSESSMENT METHODS: Observation of work activities  Observation through simulation or role play  Case studies and scenarios.CBC Metal Stamping NC II 15 UNIT OF COMPETENCY : PRACTICE CAREER PROFESSIONALISMMODULE TITLE : PRACTICING CAREER PROFESSIONALISMMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in promoting career growth and advancement, specifically to integrate personal objectives with organizational goals set and meet work priorities and maintain professional growth and development.NOMINAL DURATION : 4 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the trainee/student must be able to:LO1. Integrate personal objectives with organizational goalsLO2. Set and meet work prioritiesLO3. Maintain professional growth and developmentCBC Metal Stamping NC II 16 LO1. INTEGRATE PERSONAL OBJECTIVES WITH ORGANIZATIONAL GOALS ASSESSMENT CRITERIA:1. Personal growth and work plans towards improving the qualifications set for professionalism are evident. 2. Intra and interpersonal relationship in the course of managing oneself based on performance evaluation is maintained. 3. Commitment to the organization and its goal is demonstrated in the performance of duties. 4. Practice of appropriate personal hygiene is observed. 5. Job targets within key result areas are attained.CONTENTS: Personal development-social aspects: intra and interpersonal development  Organizational goals  Personal hygiene and practices  Code of ethicsCONDITIONS: The students/ trainees must be provided with the following: Workplace  Code of ethics  Organizational goals  Hand outs and Personal development-social aspects  CD’s, VHS tapes, transparenciesMETHODOLOGIES: Interactive-lecture  Simulation  Demonstration  Self paced instructionASSESSMENT METHODS: Role play  Interview  Written examinationCBC Metal Stamping NC II 17 LO2. SET AND MEET WORK PRIORITIESASSESSMENT CRITERIA:1. Competing demands to achieve personal, team and organizational goals and objectives are prioritized. 2. Resources are utilized efficiently and effectively to manage work priorities and commitments. 3. Practices and economic use and maintenance of equipment and facilities are followed as per established procedures. 4. Job targets within key result areas are attained.CONTENTS: Organizational key result areas (KRA)  Work values and ethical standards  Company policies on the use and maintenance of equipmentCONDITIONS: The students/ trainees must be provided with the following Hand outs on - Organizational KRA - Work values and ethics - Company policies and standards - Sample job targets  Learning guides  CD’s, VHS tapes, transparenciesMETHODOLOGIES: Interactive lecture  Group discussion  Structured activity  DemonstrationASSESSMENT METHODS: Role play  Interview  Written examinationCBC Metal Stamping NC II 18 LO3. MAINTAIN PROFESSIONAL GROWTH AND DEVELOPMENTASSESSMENT CRITERIA:1. Training and career opportunities relevant to the job requirements are identified and availed. 2. Licenses and/or certifications according to the requirements of the qualifications are acquired and maintained 3. Fundamental rights at work including gender sensitivity are manifested/ observed 4. Training and career opportunities based on the requirements of industry are completed and updated.CONTENTS: Qualification standards  Gender and development (GAD) sensitivity  Professionalism in the workplace  List of professional licensesCONDITIONS: The students/trainees must be provided with the following Quality standards  GAD handouts  CD’s, VHS tapes on professionalism in the workplace  Professional licenses samplesMETHODOLOGIES: Interactive lecture  Film viewing  Role play/simulation  Group discussionASSESSMENT METHODS: Demonstration  Interview  Written examination  Portfolio assessmentCBC Metal Stamping NC II 19 UNIT OF COMPETENCY : PRACTICE OCCUPATIONAL HEALTH AND SAFETY PROCEDURESMODULE TITLE : PRACTICING OCCUPATIONAL HEALTH AND SAFETY PROCEDURESMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes required to comply with the regulatory and organizational requirements for occupational health and safety such as identifying, evaluating and maintaining occupational health and safety (OHS) awareness.NOMINAL DURATION : 6 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the trainee/student must be able to:LO1. Identity hazards and risksLO2. Evaluate hazards and risksLO3. Control hazards and risksLO4. Maintain occupational health and safety awarenessCBC Metal Stamping NC II 20 LO1. IDENTIFY HAZARDS AND RISKSASSESSMENT CRITERIA:1. Workplace hazards and risks are identified and clearly explained. 2. Hazards/risks and its corresponding indicators are identified in with the company procedures. 3. Contingency measures are recognized and established in accordance with organizational procedures.CONTENTS:1. Hazards and risks identification and control 2. Organizational safety and health protocol 3. Threshold limit value (TLV) 4. OHS indicatorsCONDITIONS: The students/ trainees must be provided with the following: Workplace  Personal protective equipment (PPE)  Learning guides  Hand-outs - Organizational safety and health protocol - OHS indicators - Threshold limit value - Hazards/risk identification and control  CD’s, VHS tapes, transparenciesMETHODOLOGIES: Interactive -lecture  Simulation  Symposium  Group dynamicsASSESSMENT METHODS: Situation analysis  Interview  Practical examination  Written examinationCBC Metal Stamping NC II 21 LO2. EVALUATE HAZARDS AND RISKSASSESSMENT CRITERIA:1. Terms of maximum tolerable limits are identified based on threshold limit values (TLV) 2. Effects of hazards are determined. 3. OHS issues and concerns are identified in accordance with workplace requirements and relevant workplace OHS legislation.CONTENTS: TLV table  Philippine OHS standards  Effects of hazards in the workplace  Ergonomics  ECC regulationsCONDITIONS: The students/trainees must be provided with the following: Hand outs on - Philippine OHS standards - Effects of hazards in the workplace - Ergonomics - ECC regulations  TLV table  CD’s, VHS tapes, transparenciesMETHODOLOGIES: Interactive lecture  Situation analysis  Symposium  Film viewing  Group dynamicsASSESSMENT METHODS: Interview  Written examination  SimulationCBC Metal Stamping NC II 22 LO3. CONTROL HAZARDS AND RISKSASSESSMENT CRITERIA:1. OHS procedures for controlling hazards and risk are strictly followed. 2. Procedures in dealing with workplace accidents, fire and emergencies are followed in accordance with the organization’s OHS policies. 3. Personal protective equipment (PPE) is correctly used in accordance with organization’s OHS procedures and practices. 4. Procedures in providing appropriate assistance in the event of workplace emergencies are identified in line with the established organizational protocol.CONTENTS: Safety regulations - Clean air act - Electrical and fire safety code - Waste management - Disaster preparedness and management  Contingency measures and proceduresCONDITIONS:The students/trainees must be provided with the following: Hand outs on - Safety regulations - Clean air act - Electrical and fire safety code - Waste management - Disaster preparedness and management - Contingency measures and procedures  OHS personal records  PPE  CD’s, VHS tapes, transparenciesMETHODOLOGIES: Interactive lecture  Symposium  Film viewing  Group dynamics  Self-paced instructionASSESSMENT METHODS: Written examination  Interview  Case/situation analysis  SimulationCBC Metal Stamping NC II 23 LO4. MAINTAIN OCCUPATIONAL HEALTH AND SAFETY AWARENESSASSESSMENT CRITERIA:1. Procedures in emergency related drill are strictly followed in line with the established organization guidelines and procedures. 2. OHS personal records are filled up in accordance with workplace requirements. 3. PPE are maintained in line with organization guidelines and procedures.CONTENTS: Operational health and safety procedure, practices and regulations  Emergency-related drills and trainingCONDITIONS: The students/trainees must be provided with the following: Workplace  PPE  OHS personal records  CD’s, VHS tapes, transparencies  Health recordMETHODOLOGIES: Interactive lecture  Simulation  Symposium  Film viewing  Group dynamicsASSESSMENT METHODS: Demonstration  Interview  Written examination  Portfolio assessmentCBC Metal Stamping NC II 24 MODULES OF INSTRUCTIONCOMMON COMPETENCIESMETAL STAMPING NC II UNIT OF COMPETENCY : READ, INTERPRET AND APPLY ENGINEERING DRAWINGSMODULE TITLE : READING, INTERPRETING AND APPLYING ENGINEERING DRAWINGS/ SPECIFICATIONSMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in identifying, interpreting and applying specification from engineering blue prints or drawings that provides the measurements of the product and pattern that is to be produced.NOMINAL DURATION : 5 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the trainee/student must be able to:LO1. Identify and access engineering drawings/ specifications LO2. Interpret drawings LO3. Apply information and specifications in the drawings LO4. Store drawingsCBC Metal Stamping NC II 26 LO1. IDENTIFY AND ACCESS ENGINEERING DRAWINGS/ SPECIFICATIONSASSESSMENT CRITERIA:1. Appropriate engineering drawings are identified and accessed as per job requirements. 2. Version and date of drawing is checked to ensure correct specification and procedure are identified.CONTENTS:  Types of drawings used in automotive manufacturing industry  Identification of symbols used in the drawings  Identification of units of measurements  Unit conversionCONDITION: Students/trainees must be provided with the following: Engineering drawings - Casting drawings - Machining drawing - Project plan - Technical drawingMETHODOLOGIES: Lecture/demonstration  Dualized trainingASSESSMENT METHODS: Observation with questioning  InterviewCBC Metal Stamping NC II 27 LO2. INTERPRET DRAWINGSASSESSMENT CRITERIA:1. Relevant dimensions and sections of the drawings/ specifications are located in relation to the work to be conducted 2. Information in the manual are interpreted in accordance to industry practicesCONTENTS:  Locating relevant dimensions and drawing sections  Ways of accessing information and data  Interpreting information in the manual based on industry practicesCONDITION: Students/trainees must be provided with the following: Engineering drawings - Casting drawings - Machining drawing - Project plan - Technical drawingMETHODOLOGIES: Lecture/demonstration  Dualized trainingASSESSMENT METHODS: Observation with questioning  InterviewCBC Metal Stamping NC II 28 LO3. APPLY INFORMATION AND SPECIFICATIONS IN THE DRAWINGS ASSESSMENT CRITERIA:1. Engineering drawing is interpreted according to job requirements 2. Work steps are correctly identified in accordance with the specifications in the drawings. 3. Dimensional data and shape are applied according to the given taskCONTENTS:  Reading and interpreting engineering drawings  Identifying work steps to be undertaken based on drawing  Applying work data based on given taskCONDITION: Students/trainees must be provided with the following: Engineering drawings - Casting drawings - Machining drawing - Project plan - Technical drawing  Work dataMETHODOLOGIES: Lecture/demonstration  Dualized trainingASSESSMENT METHODS: Observation with questioning  InterviewCBC Metal Stamping NC II 29 LO4. STORE DRAWINGSASSESSMENT CRITERIA:1. The drawings and specification are stored properly to ensure prevention of damage, ready access and updating of information when required in accordance with company requirementsCONTENTS:  Proper storage of engineering drawings and plans  Updating of information CONDITION: Students/trainees must be provided with the following: Engineering drawings  Storage container or cabinetMETHODOLOGIES: Lecture/demonstration  Dualized trainingASSESSMENT METHODS: Observation with questioning  InterviewCBC Metal Stamping NC II 30 UNIT OF COMPETENCY : PERFORM MENSURATION AND CALCULATION MODULE TITLE : PERFORMING MENSURATION AND CALCULATIONMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in performing calculations and solving mathematical problems related to automotive works including tolerances and measurement, including conversion of two systems of measurements.NOMINAL DURATION : 5 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of the module, the trainees/students should be able to:LO1. Select measuring instrument.LO2. Carry out measurement and calculationLO3. Maintain measuring instruments.CBC Metal Stamping NC II 31 LO1. SELECT MEASURING INSTRUMENTASSESSMENT CRITERIA:1. Objects or components to be measured are identified. 2. Correct specifications are obtained from relevant source. 3. Appropriate measuring instrument is selected as per job requirement. CONTENTS: Types of measuring instruments and applications.  Techniques in measuring parts/components.  Methods of calculating/solving mathematical problems.CONDITIONS: Equipment/tools/instrument - Precise measuring instruments - Calculator - Calipers-vernier, micrometer, bore gauge, feeler gauge - Steel rule, push rule Supplies/materials - Pencil - Paper - Models of engine parts/components Instructional materials - Reference books - Learning guides - ModulesMETHODOLOGIES: Lecture  Demonstration  Practical exercisesASSESSMENT METHODS: Written and oral examination  Direct observationCBC Metal Stamping NC II 32 LO2. CARRY OUT MEASUREMENT AND CALCULATIONASSESSMENT CRITERIA:1. Measuring tools are selected in line with job requirements. 2. Accurate measurements are obtained. 3. Calculations needed to complete work/task are performed using the four fundamental operation of mathematics. 4. Numerical computation checked is correct and accurate.CONTENTS: Conversion of units of measurement from English-metric and vise versa.  Techniques in determining tolerance/allowance of parts/components  Calibrating and using testing instruments.  Solving problems using formulas.  Finding areas of different geometrical figures.CONDITIONS:The students/trainees must be provided with the following: Equipment/tools/instrument - Calculator - Steel rule, push rule - Precise measuring instrument - vernier caliper, micrometer, bore gauge, feeler gauge  Supplies/materials - Paper - Pencil - Engine parts/components  Instructional materials - Reference books - Learning guides - ModulesMETHODOLOGIES: Demonstration  Practical exercisesASSESSMENT METHODS: Written and oral examination  Direct observationCBC Metal Stamping NC II 33 LO3. MAINTAIN MEASURING INSTRUMENTASSESSMENT CRITERIA:1. Measuring instruments are cleaned before and after using. 2. Measuring instruments are kept in safe dry place. 3. Proper techniques in using precise instrument according to manufacturers standards. 4. Proper handlings of measuring instruments are observed in accordance with industry standards.CONTENTS: Handling and caring of measuring instruments.  Calibrating measuring instrument.  Safe handling and procedures in using measuring instruments.  Storing of measuring instruments.CONDITIONS:Students/trainees must be provided with the following: Equipment/tools/instrument - Computer - VHS player - OHP - Vernier calipers, micrometer, bore gauge, feeler gauge - Steel rule, push rule  Supplies/materials - Paper - Pencil - Engine parts  Instructional materials - Reference books - Learning guides - Modules - CD’s VHS tapes, transparenciesMETHODOLOGIES: Lecture  Demonstration  SimulationASSESSMENT METHODS: Written examination  Direct observation  Oral examinationCBC Metal Stamping NC II 34 UNIT OF COMPETENCY : READ, INTERPRET AND APPLY SPECIFICATION AND MANUALMODULE DESCRIPTOR : READING, INTERPRETING AND APPLYING SPECIFICATION AND MANUALMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in identifying, interpreting and applying service manuals, maintenance procedures manuals, repair manuals and periodical maintenance manual.NOMINAL DURATION : 5 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of the module, the trainees/ students should be able to:LO1. Identify/accessed manuals and interpret data and specification.LO2. Apply information accessed in manual.LO3. Store manualCBC Metal Stamping NC II 35 LO1. IDENTIFY/ACCESS MANUALS AND INTERPRET DATA AND SPECIFICATIONSASSESSMENT CRITERIA:1. Appropriate manuals are identified and accessed as per job requirements. 2. Information and procedures in the manual are interpreted in accordance with industry practices. 3. Relevant sections, chapter of manuals/specifications were located in relation to the work to be performed.CONTENTS: Identifying appropriate manuals.  Procedures/ techniques in interpreting data and specifications.  Knowledge and techniques in accessing data and specifications as per job requirements.  Types of manuals used in automotive industry.  Identification of symbols used in the manuals.  Identification of units of measurements.CONDITIONS:Students/trainees must be provided with the following: Supplies and materials: - manufacturing specifications - repair manual - maintenance manual - periodic maintenance manual  Instructional materials - reference books - professional emergency - learning guides - modules - CD’s, VHS tapes, transparenciesMETHODOLOGIES: Lecture/demonstration  Dualized training  Distance learningASSESSMENT METHODS: Written/oral examinations  Direct observation  Project method  InterviewCBC Metal Stamping NC II 36 LO2. APPLY INFORMATION ACCESSED IN THE MANUALASSESSMENT CRITERIA:1. Data and specification are interpreted according to job requirement. 2. Work steps are correctly identified in accordance with manufacturer specifications. 3. Manual data is applied according to the given task. 4. All correct sequence and adjustment are interpreted in accordance with information contained on the manual or specification.CONTENTS: Interpreting appropriate data and specifications.  Applying data and specification accessed from the manuals as required in the given task.CONDITIONS:The students/trainees must be provided with the following: Supplies and materials - manufacturing specifications - repair manual - maintenance manual - periodic maintenance manual Instructional materials - reference books - learning guides - modules - CD’s, VHS tapes, transparenciesMETHODOLOGIES: Lecture/demonstration  Dualized training  Distance learningASSESSMENT METHODS: Written/oral examinations  Direct observation  Project method  InterviewCBC Metal Stamping NC II 37 LO3. STORE MANUALASSESSMENT CRITERIA:1. Manuals are stored appropriately to insure prevention of damage. 2. Manuals are stored properly for easy accessed and ready for updating of information required in the given task.CONTENTS: Techniques in storing manuals.  Procedures in maintaining manuals.CONDITIONS:Students/trainees must be provided with the following: Supplies/materials - manufacturing specifications - repair manual - maintenance manual - periodic maintenance manual Instructional materials - reference books - learning guides - modules - CD’s, VHS tapes, transparenciesMETHODOLOGIES: Lecture/demonstration  Dualized training  Distance learningASSESSMENT METHODS: Written/oral examinations  Direct observation  Project method  InterviewCBC Metal Stamping NC II 38 UNIT OF COMPETENCY : PERFORM SHOP MAINTENANCEMODULE TITLE : PERFORMING SHOP MAINTENANCEMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in inspecting, cleaning, arranging and storing tools and shop equipment, including disposal of waste and used lubricant and reporting of damaged tools and equipment in the shop.NOMINAL DURATION : 5 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the trainee/student must be able to:LO 1. Inspect and clean tools, equipment and the work area.LO 2. Store/arrange tools and shop equipment.LO 3. Dispose waste and used lubricants.LO 4. Report damaged tools and equipment. CBC Metal Stamping NC II 39 LO1. INSPECT AND CLEAN TOOLS, EQUIPMENT AND WORK AREAASSESSMENT CRITERIA:1. Tools, equipment and the work area is inspected and cleaned, free from dust, grease and other substances. 2. Cleaning solvent used as per workshop cleaning requirements is observed. 3. Work area is checked and cleaned. 4. Wet surface or spot in the work area is kept dry.CONTENTS: Workshop policies.  Types and usage of cleaning chemicals.  Safe handling of equipment and tools.  Service procedures.  Equipment maintenance standards.CONDITIONS: Students/trainees must be provided with the following: Open workshop/garage  Well ventilated enclosed work and office area  Wash area and mess hall  Cleaning chemicals  Inventory of equipment and tools  Rugs  Containers for used oils  Vehicle  OilerMETHODOLOGIES: Lecture  Demonstration  Self-paced instruction  Dual TrainingASSESSMENT METHODS: Direct Observation  Practical  Interview  Written examinationCBC Metal Stamping NC II 40 LO2. STORE/ARRANGE TOOLS AND SHOP EQUIPMENTASSESSMENT CRITERIA:1. Tools and equipment are arranged and stored in their respective shelves/ location. 2. Corresponding labels are posted and visible. 3. Tools are secured and logged in the record book.CONTENTS: Storage and disposal of hazardous/flammable tools/materials.  Personal safety procedures.  Relevant technical information  Labeling procedures  Principles of total quality management (TQM) and 5SCONDITIONS:Students/trainees must be provided with the following: Tool cabinet  Appropriate tools and equipment  Tool room  Fire extinguishers  Tool kit  Log/record book  Labeling materialsMETHODOLOGIES: Interactive lecture  Dual Training  Self-paced instruction  SimulationASSESSMENT METHODS: Practical  Direct observation  Interview  Written examinationCBC Metal Stamping NC II 41 LO3. DISPOSE WASTE AND USED LUBRICANTSASSESSMENT CRITERIA:1. Waste and used lubricants are disposed in accordance with the standard operational procedures and environmental regulations. 2. Containers for waste and used lubricants are properly labeled. 3. Personal safety in disposing waste and used lubricants is evident.CONTENTS: Effects of automotive wastes to men and its environment.  Waste management and disposal  Cleaning chemicals for grease and lubricants  Labeling procedures and techniqueCONDITIONS:Students/trainees must be provided with the following: Waste disposal area  Oiler  Handouts for waste management and disposal  Cleaning chemicals for grease and lubricants  Containers for waste and used lubricantsMETHODOLOGIES: Interactive lecture  Dual training  Self-paced instruction  Simulation  DemonstrationASSESSMENT METHODS: Direct observation  Simulation  Written examination  InterviewCBC Metal Stamping NC II 42 LO4. REPORT DAMAGED TOOLS AND EQUIPMENTASSESSMENT CRITERIA:1. Complete inventory of tools and equipment is maintained. 2. Damaged tools/equipment is identified with repair recommendation. 3. Reports prepared on damaged tools/equipment have no error/discrepancy.CONTENTS: Conducting inventory and preparing records  Maintenance and safe handling of tools and equipment  Maintenance and updating of records and reportsCONDITIONS: Records and inventory of tools and equipment  Record books  Checklist  Waste disposal reports  Racks for toolsMETHODOLOGIES: Interactive lecture  Dual Training  Self-paced instruction  SimulationASSESSMENT METHODS: Interview  Written examination  Demonstration  Direct observationCBC Metal Stamping NC II 43 MODULES OF INSTRUCTIONCORE COMPETENCIESMETAL STAMPING NC II UNIT OF COMPETENCY : PERFORM PRESS MACHINE SETTINGMODULE TITLE : PERFORMING PRESS MACHINE SETTINGMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes required to set-up press machines, conduct trial run, check the components for conformance to specification and replace worn/damaged tooling/dies. The module applies to a range of press operations including blanking, cutting-off, piercing/punching, trimming, bending and forming/drawing.NOMINAL DURATION : 84 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the trainee student must be able to:LO1. Set up die on the press machineLO2. Conduct trial runLO3. Replace worn/damaged tooling or diesCBC Metal Stamping NC II 45 LO1. SET UP DIE ON THE PRESS MACHINEASSESSMENT CRITERIA:1. Instructions are read, interpreted and understood. 2. Die and die accessories, die attachments, tools, installing bolts, transport and lifting equipment are prepared. 3. Die is set on the press machine according to standard operating procedure. 4. Machine accessories/ attachments are selected and installed to meet requirements of the operation. 5. Machine is adjusted to meet specifications and operational requirementsCONTENTS: Interpreting drawings, job sheets, standard operating procedures, specifications, safe working procedures and other relevant references  Types and characteristics of press machines and accessories  Tools and equipment used in setting the machine  Die and press machine setting techniques and procedures  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipmentCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Safety shoes machine with  Adjustable wrench  Gloves accessories  Allen wrench 4 to 10 mm  Clean rags  Philips screw driver  Dies  Reference books - Blanking  Catalogs - Cut-off  Brochures / LE s - Piercing  CDs / Video tape - Trimming - Bending - Compound - Progressive - Forming/drawingMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written test CBC Metal Stamping NC II 46 LO2. CONDUCT TRIAL RUNASSESSMENT CRITERIA:1. Trial run is conducted in accordance with prescribed operating procedures. 2. First-off samples are measured for compliance with quality standards, and adjustments are made to ensure compliance with specification. 3. Safety practices are followed in accordance with OHS requirementsCONTENTS: Interpreting drawings, job sheets, standard operating procedures, specifications, safe working procedures and other relevant references  Tools and equipment used in setting the machine  Die and press machine setting techniques and procedures  Press machine operations  Feed stocks and their characteristics  Safety practices and personal protective equipment  Hazards and control measures associated with operating machinesCONDITIONS:Student / trainees must be provided with the followingEquipment Tools Materials  Mechanical press  Box wrench  Safety shoes machine with  Adjustable wrench  Gloves accessories  Allen wrench 4 to 10 mm  Clean rags  Philips screw driver  Dies  Reference books - Blanking  Catalogs - Cut-off  Brochures / LE s - Piercing  CDs / Video tape - Trimming - Bending - Compound - Progressive - Forming/drawingMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written test CBC Metal Stamping NC II 47 LO3. REPLACE WORN / DAMAGED TOOLING OR DIESASSESSMENT CRITERIA:1. Abnormal machine operation is noted and reported to concerned personnel. 2. Worn or damaged tooling is identified and reported as required. 3. Safety practices are followed in accordance with OHS requirements.CONTENTS: Interpreting drawings, job sheets, standard operating procedures, specifications, safe working procedures and other relevant references  Tools and equipment used in setting the machine  Die and press machine setting techniques and procedures  Press machine operations  Feed stocks and their characteristics  Signs of tool wear  Safety practices and personal protective equipment  Hazards and control measures associated with operating machinesCONDITIONS:Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Safety shoes machine with  Adjustable wrench  Gloves accessories  Allen wrench 4 to 10 mm  Clean rags  Philips screw driver  Dies  Reference books - Blanking  Catalogs - Cut-off  Brochures / LE s - Piercing  CDs / Video tape - Trimming - Bending - Compound - Progressive - Forming/drawingMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written test CBC Metal Stamping NC II 48 UNIT OF COMPETENCY : PERFORM MECHANICAL SHEARING PRESS OPERATIONSMODULE TITLE : PERFORMING MECHANICAL SHEARING PRESS OPERATIONSMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes required to conduct pre-start checks, select feed stock materials, operate and monitor basic press operations. The module applies to a range of press operations including blanking, cutting-off, trimming and bending.NOMINAL DURATION : 86 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the trainee student must be able to:LO1. Secure job order, part drawings and instructionsLO2. Conduct machine settings and set-up checksLO3. Select steel feed stock materialsLO4. Perform shearing press operationsLO5. Monitor machine operationCBC Metal Stamping NC II 49 LO1. SECURE JOB ORDER, PARTS DRAWINGS AND INSTRUCTIONSASSESSMENT CRITERIA:1. Job order and instructions are correctly interpreted and understood. 2. Dimensional and task requirements are understood including machine set up and parameters.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS:Student / trainees must be provided with the following: Drawings  Job instructions  SpecificationsMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 50 LO2. CONDUCT MACHINE SETTINGS AND SET-UP CHECKSASSESSMENT CRITERIA:1. Pre-start checks are undertaken to standard operating procedure. 2. Templates, stoppers and cutting guides are measured and installed firmly in place. 3. Safety procedures are observed and all safety equipment is checked for correct operation 4. Machine check up results are recorded in accordance with company proceduresCONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Safety shoes machine with  Adjustable wrench  Gloves accessories  Allen wrench 4 to 10 mm  Clean rags  Philips screw driver  Dies  Reference books - Blanking  Catalogs - Cut-off  Brochures / LE s - Trimming  CDs / Video tape - BendingMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 51 LO3. SELECT STEEL FEED STOCK MATERIALSASSESSMENT CRITERIA:1. Materials are selected in conformance to job order specifications and instructions. 2. Materials stocks are counted to ensure availability of sufficient quantities of materials to meet job requirements.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS:Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Steel feed stock materials machine with  Adjustable wrench  Safety shoes accessories  Allen wrench 4 to 10 mm  Gloves  Philips screw driver  Clean rags  Dies - Blanking  Reference books - Cut-off  Catalogs - Trimming  Brochures / LE s - Bending  CDs / Video tapeMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Portfolio  Third partyCBC Metal Stamping NC II 52 LO4. PERFORM SHEARING PRESS OPERATIONSASSESSMENT CRITERIA:1. Machine is started up safely and correctly in accordance with standard operating procedures. 2. Machine is operated in accordance with job instructions or standard operating procedures. 3. Feed stock are loaded and maintained consistent with production requirements. 4. Machine output is unloaded safely to standard operating procedures. 5. Machine output is handled and stored in a manner not likely to cause damage. 6. Production data is recorded to standard operating proceduresCONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Steel feed stock materials machine with  Adjustable wrench  Safety shoes accessories  Allen wrench 4 to 10 mm  Gloves  Philips screw driver  Clean rags  Dies - Blanking  Reference books - Cut-off  Catalogs - Trimming  Brochures / LE s - Bending  CDs / Video tapeMETHODOLOGIES:  Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS:  Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 53 LO5. MONITOR MACHINE OPERATIONASSESSMENT CRITERIA:1. Machine operation is monitored for safe and correct operation in accordance with standard operating procedures. 2. Deviations and faults are identified and reported in accordance with standard operating procedures. 3. Safety procedures and work practices are followed in accordance with Occupational Health and Safety (OHS) requirements. 4. Emergency procedures are understood and followed in accordance with standard operating procedures.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Steel feed stock materials machine with  Adjustable wrench  Safety shoes accessories  Allen wrench 4 to 10 mm  Gloves  Philips screw driver  Clean rags  Dies - Blanking  Reference books - Cut-off  Catalogs - Trimming  Brochures / LE s - Bending  CDs / Video tapeMETHODOLOGIES:  Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS:  Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 54 UNIT OF COMPETENCY : PERFORM MECHANICAL PRESS FORMING OPERATIONSMODULE TITLE : PERFORMING MECHANICAL PRESS FORMING OPERATIONSMODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes required to conduct pre-start checks, select feed stock materials, operate and monitor forming press operations. The unit applies to a range of press forming operations including piercing/punching, trimming, and forming/drawing.NOMINAL DURATION : 86 hoursSUMMARY OF LEARNING OUTCOMES:Upon completion of this module, the trainee student must be able to:LO1. Secure job order, part drawings and instructionsLO2. Conduct machine settings and set-up checksLO3. Inspect delivered steel feed stock materialsLO4. Perform press operationsLO5. Monitor machine operationCBC Metal Stamping NC II 55 LO1. SECURE JOB ORDER, PARTS DRAWINGS AND INSTRUCTIONSASSESSMENT CRITERIA:1. Job order and instructions are correctly interpreted and understood. 2. Dimensional and task requirements are understood including machine set up and parameters.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS:Student / trainees must be provided with the following: Drawings  Job instructions  SpecificationsMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 56 LO2. CONDUCT MACHINE SETTINGS AND SET-UP CHECKSASSESSMENT CRITERIA:1. Prior to machine start up, checks are carried out according to standard operating procedure. 2. Dies are checked for proper set-up, centering, clamping and stability. 3. Safety procedures are observed and all safety equipment is checked for correct operation. 4. Machine check-up results are recorded in accordance with workplace procedures.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Steel feed stock materials machine with  Adjustable wrench  Safety shoes accessories  Allen wrench 4 to 10 mm  Gloves  Philips screw driver  Clean rags  Dies  Reference books - Piercing/punching  Catalogs - Drawing/forming  Brochures / LE s - Trimming  CDs / Video tapeMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 57 LO3. INSPECT DELIVERED STEEL FEED STOCK MATERIALSASSESSMENT CRITERIA:1. Delivered steel materials are inspected to assure conformance to job order specifications and instructions. 2. Materials stocks are counted to ensure availability of sufficient quantities of materials to meet job requirements.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Steel feed stock materials machine with  Adjustable wrench  Safety shoes accessories  Allen wrench 4 to 10 mm  Gloves  Philips screw driver  Clean rags  Dies  Reference books - Piercing/punching  Catalogs - Drawing/forming  Brochures / LE s - Trimming  CDs / Video tapeMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 58 LO4. PERFORM PRESS OPERATIONSASSESSMENT CRITERIA:1. Condition of die, clamping devices and machine set-up is inspected before press machine is started up in accordance with standard operating procedures. 2. Machine is operated in accordance with job instructions or standard operating procedures. 3. Steel feed stock are loaded and maintained consistent with production requirements. 4. Machine output is inspected and unloaded safely to standard operating procedures. 5. Machine output is handled and stored in a manner not likely to cause damage. 6. Production data is recorded to standard operating procedures.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Steel feed stock materials machine with  Adjustable wrench  Safety shoes accessories  Allen wrench 4 to 10 mm  Gloves  Philips screw driver  Clean rags  Dies  Reference books - Piercing/punching  Catalogs - Drawing/forming  Brochures / LE s - Trimming  CDs / Video tapeMETHODOLOGIES:  Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS:  Observation and questioning  Demonstration and questioning  Portfolio  Written test CBC Metal Stamping NC II 59 LO5. MONITOR MACHINE OPERATIONASSESSMENT CRITERIA:1. Machine operation is monitored for safe and correct operation in accordance with standard operating procedures. 2. Deviations and faults are identified and reported in accordance with standard operating procedures. 3. Safety procedures and work practices are followed in accordance with Occupational Health and Safety (OHS) requirements. 4. Emergency procedures are understood and followed in accordance with standard operating procedures.CONTENTS: Types and characteristics of press machines, accessories and attachments  Shearing machine setting procedures  Shearing machine operating procedures  Feed stocks and their characteristics  Techniques and tools used in measuring process output  Shearing machine tooling  Identifying worn/damaged tooling or dies  Safety practices and personal protective equipment  Hazards and control measures associated with operating machines  Emergency procedures  First aidCONDITIONS: Student / trainees must be provided with the following:Equipment Tools Materials  Mechanical press  Box wrench  Steel feed stock materials machine with  Adjustable wrench  Safety shoes accessories  Allen wrench 4 to 10 mm  Gloves  Philips screw driver  Clean rags  Dies  Reference books - Piercing/punching  Catalogs - Drawing/forming  Brochures / LE s - Trimming  CDs / Video tapeMETHODOLOGIES: Lecture  Demonstration  Dualized training  Distance learningASSESSMENT METHODS: Observation and questioning  Demonstration and questioning  Portfolio  Written testCBC Metal Stamping NC II 60 ACKNOWLEDGEMENTWe wish to express our appreciation and with particular thanks to the following developers, facilitators and managers of Competency-Based Curriculum in Metal Stamping NC II. Technology Experts:- Antonio A. Gimenez- Executive Director - CATC/PAFI - Cesar R. Leal – Philippine Automotive Federation, Inc. (PAFI) - Elmo N. Serbito – PAFI (Samahan ng mga Manggagawang Supercast) - Carina J. Bondad- Administrative Support Staff, (CATC/PAFI) Facilitators: - Florante P. Inoturan - Agnes P. Panem - Abel B. Elpedes The management and staff of the Qualifications and Standards Office. What is Competency-Based Curriculum (CBC) A competency-based curriculum is a framework or guide for the subsequent detailed development of competencies, associated methodologies, training and assessment resources. The CBC specifies the outcomes which are consistent with the requirements of the workplace as agreed through the industry or community consultations. CBC can be developed immediately when competency standards exist. When competency standards do not exist, curriculum developers need to clearly define the learning outcomes to be attained. The standard of performance required must be appropriate to industry and occupational needs through the industry/enterprise or specified client group consultations.These materials are available in both printed and electronic copies.For more information please contact: Technical Education and Skills Development Authority (TESDA) Telephone Nos.: 893-8281, 817-4076 to 82 loc. 611, 630, 631 and 635 or visit our website: www.tesda.gov.ph or the TESDA Regional or Provincial Office nearest you.

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